E-9384 HORIZONTAL AUTOMATIC CONTINUOUS FOAMING LINE

INVENTORY NUMBER: E-9384 HORIZONTAL AUTOMATIC CONTINUOUS FOAMING LINE OVEN LENGTH: 16.9 M. FOAMING HEIGHT: 1.0 TO 1.3 M. FOAMING WIDTH: 1.15 TO 2.3 M. FOAMING DENSITY: 10 TO 50KG/M3. CONVEYOR BELT LENGTH: 16.9 M. SIDE BOARD WIDTH ADJUSTMENT: 0.98 TO 2.4M. CONVEYOR BELT SPEED: 2.0 TO 7.0M/MIN. MIXING-HEAD POWER: 37KW. WITH BLOCK CUTTING MACHINE. TOTAL POWER: 130KW. TOTAL OUTPUT: 200 TO 350KG/MIN. MACHINE EXTERNAL SIZE: L34000 X W4550 X H4200mm. CE CERTIFICATE GUARANTEE FOR ONE YEAR. QUANTITY AVAILABLE: 1
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SKU
E-9384
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INVENTORY NUMBER:  E-9384

HORIZONTAL AUTOMATIC CONTINUOUS FOAMING LINE

 

OVEN LENGTH: 16.9 M.

FOAMING HEIGHT: 1.0 TO 1.3 M.

FOAMING WIDTH: 1.15 TO 2.3 M.

FOAMING DENSITY: 10 TO 50KG/M3.

CONVEYOR BELT LENGTH: 16.9 M.

SIDE BOARD WIDTH ADJUSTMENT: 0.98 TO 2.4M.

CONVEYOR BELT SPEED: 2.0 TO 7.0M/MIN.

MIXING-HEAD POWER: 37KW.

WITH BLOCK CUTTING MACHINE.

TOTAL POWER: 130KW.

TOTAL OUTPUT: 200 TO 350KG/MIN.

MACHINE EXTERNAL SIZE: L34000 X W4550 X H4200mm.

CE CERTIFICATE GUARANTEE FOR ONE YEAR.

(E-MAIL US FOR PICTURES AND DRAWING)

PRICE:  US$185,000.00

 

 (1)The whole machine parts specifications:  

1. Mixing frame and Foaming controlling Platform:  L4m×W3.2m×H3.2m (Repair platform +stairs protect bar)

2. Declining board:  L8.32m × W1.2m to 2.30m

3. Side links:  L17.5m × W2.35m × H1.2m

4. Machine frame:  L16.9m × W4.5m × H3.2m (the first section is 2m, the second section is 3.6m)               

5. Inner conveyor line:  L17.5m × W2.4m × H0.8m

6. Foam block cutting machine:  W2.4m × H1.30m (cutting from the bottom of the foam  block)

 

(2)Main technical specifications:

1. Total length:  34m × Total width 4.55m × H 3.2m

2. Foaming material Group:  13 groups

3. Foaming width:  1200mm to 2300mm

4. Foaming height:  Max 1200mm

5. Foaming density:  10Kg/m³ to 50Kg/m³

6. Foaming speed:  2000mm/min to 7000mm/min

7. Max total output:  200 to 300L/min 

8. Material pouring section:

- The down sprayer head (upper, down, front, back can be adjustable)

- Trough (standard with 2 foaming trough:  w1550mm/w2100mm)

9.  Film lift device (foaming top flatting function)

10. Material lack warning and stop device (foaming protect function)

11. Declining board height and width is adjustable by electric control

12. Chamber side width is adjusted by electric controls

13. Side film with automatic wind system   

14. Big mixing head (diameter 100mm) and 1 set of Premixing assembly

15. Foaming controls:

- PLC control can continuously handle two different formulations of foam one time

- Foaming and work in phase with the line is handled by inverter controls

16. Block cutter cutting size:  L1500mm × W2300mm × H1300mm

17. Mixing -head motor: 3 7kw

18. Total power:  About 130kw

 

(3)Main collocates and material chooses:

 

1. Material pot types: (The work pressure in the pot is normal pressure)

Type

Use

Specification

Qty

Large material tank

PPG

6m³/δ5mmA3 steel plate, with temperature controlling, stirrer system

1

Large material tank

PPG+CaCo3, POP

4m³/δ5mmA3steel plate, with temperature controlling, stirrer system

2

Large material tank

TDI

4m³/δ4mm stainless steel, with temperature controlling, stirrer system

1

Large material tank

MC

2m³/δ3mm stainless steel, with temperature controlling

1

Small material tank

Si, Flame retardant, Black material

200L/δ1.5mm stainless steel

4

Small material tank

Ann, Tin, Color etc

120L/δ1.5mm stainless steel

4

CaCo3 tank

 CaCo3 mixing

1.0m³/δ3mm/A3 steel board with stirrer

1

Cleaning tank

MC

118L standard tank

1

 

2. Transducer Types (note: vector type)

Model

Power/Kw

Use

Qty

Brand

6440-2UD33-7

37

Mixing head

1

Siemens

6440-2UD27-5

7.5

POP, PPG+ CaCo3

2

Siemens

6440-2UD25-5

5.5

Pure PPG, conveyer line

2

Siemens

6440-2UD24-0

4

TDI, Flame retardant, side conveyer line

3

Siemens

6440-2UD22-2

2.2

MC, black color, premixing

3

Siemens

6440-2DU21-5

0.75

Water, Ann, Si, Tin, Color, etc

6

Siemens

64402DU17-5

0.75

Spray head

1

Siemens

 

3. Motor types

Model

Power/Kw

Use

Qty

Brand

1LG0207-2AA71-Z

37

Mixing head

1

Siemens

1LG0163-6AA70-Z

7.5

POP, PPG+CaCo3

2

Siemens

1LG01304AA70-Z

5.5

Pure PPG

1

Siemens

1LG0113-4AA70-Z

4

TDI, Flame retardant

1

Siemens

1LG0096-2AA20-Z

2.2

Premixing

1

Siemens

1LG0106-4AA20-Z

2.2

MC

1

Siemens

1LG0090-6AA20-Z

0.75

Si, Ann, Tin, etc small material

5

Siemens

1LG0096-4AA20-Z

1.5

water

1

Siemens

1LG0107-4AA70-Z

4

PPG+CaCo3 loading

2

Siemens

1LG0106-4AA20-Z

2.2

MC, TDI loading

2

Siemens

1LG0107-4AA70-Z

4

PPG, CaCO3, POP tank mixing

3

Siemens

1LG0106-4AA20-Z

2.2

TDI tank mixing

1

Siemens

1LG0113-4AA71-Z

4

Terra-tank mixing

1

Siemens

 

4. Decelerator motor types

Name

Model/Kw /speed rate

Use

Qty

Brand

Cycloid gear reducer

BWED-153-121-5.5

Inner conveyor line

1

China

Worm wheel reducer

WPWRKO120-4-30

PPG,CaCo3, Pop tank mixing

3

China

Worm wheel reducer

WPWRKO100-2.2-30

TDI tank mixing

1

China

Worm wheel reducer

WPWRKO135-4-20

CaCo3 tank mixing

1

China

Gear-reducer

GH28-400-20

Declining board/ equip the film lift

7

Taiwan

Gear-reducer

GV40-1500-75

Side conveyor line, declining board

2

Taiwan

Gear-reducer

GV22-400-10

Spray head

1

Taiwan

Gear- reducer/with brake

GH40-2200-30-SB

Adjust side conveyor,

1

Taiwan

Gear- decelerator /with brake

GH28-750-10

Chamber declining board

1

Taiwan

Moment speed adjustable motor

  580kg/cm3

Side paper

2

China

 

5. Gear pump types:

Model

Specification

Use material

Qty

Brand

L32

50~200L/min

POP, Pure PPG+Caco3

2

VIKING

K4124A

50~200L/min

PPG

1

VIKING

NB4-C80F

20~110L/min

TDI

1

China

NB2-C20F

4~28L/min

MC

1

China

SG-0716

10~40L/min

Flame retardant

1

VIKING

CAT-270

4~12L/min

H2O

1

CAT

SG-0716

4~12L/min

Black color

1

VIKING

SG-0535

1~4L/min

Ann, Si, Tin

3

VIKING

SG-0550

1~6L/min

Color

2

VIKING

KCB-200

12m³/h

PPG, Pop loading

3

China

NB3-C63F

5.3m³/h

MC, TDI loading

2

China

GPY-4

1~4L/min

PPG lubricate

1

China

60L oil pump

A8-A30R

Lubricate cooling oil

1

China

           

 

6. Pneumatic ,flow meter equipments types (including material lack warning device)

Model

Pass Caliber

Use

Qty

Brand

K-301L/63DA cross valve

G2″

PPG1, CaCO3, POP

3

Taiwan+USA

K-301L/52DA p cross valve

G1″

TDI

1

Taiwan+USA

K-301L/32DA cross valve

G¾″

Black color, Flame retardant

2

Taiwan+USA

No pole cylinders

40mm/L-2000mm

Spray head

1

SMC

K-301L/32DA cross valve

G½″

MC, Si, H2O, Color, etc

7

Taiwan+USA

FA10-50F glass flow meter

0.6~6m³/h

TDI

1

China

FA10-25F glass flow meter

100-1000L/h

MC

1

China

FA10-15 glass flow meter

60~600L/h

H2O

1

China

DK800 glass flow meter

20-200 L/h

AIR

1

China

 

7. Electronic control, pneumatic equipments types:

Name

Specification

Qty

Brand

Vertical electric control  box

W2000/700×H1800mm etc

2 sets

China

Test programmed 

Pro-face 12”

1

Taiwan

PLC

CPU226+EM223

1set

Siemens

potentiometer (with graduation)

534-1-1-5K+HY-2

30 sets

VISHAY England

Transducer sensing line

 

16 pcs

Siemens

AC contactor

LC1-D0901-M17N-220V

30

Schneider

AC contactor

LC1-2510**C

3

Schneider

Low pressure high disjunction fuse

RT14-10 (match 6A fuse)

4 sets

China

Multi-section conversion switch

SC48-3A3A

1

France Schneider

Start switch (crop with light)

XB-2BW3 MIC (LED light, green)

30

France Schneider

Start switch /crop without light

XB2BA 1C

2

France Schneider

Conversion switch (standard 2 position)

XB2BD21C

20

France Schneider

Conversion switch /long handle 3 position

XB2BJ53C (reset way)

10

France Schneider

Middle relay (with seat)

MY4NJ-220V

10 sets

Japan

Electromagnetism valve

4V210-06

14

Korea

Electromagnetism valve   (using pendulum head)

SVF5320-4DB-03

1

Korea

AC Contact switch

300A

1

Siemens

Air switch

DE47-63

1

Schneider

Pressure meter

 

2

China

Electric appliances assistance material

 

1 group

China

 

8. Other equipment:

Name

Use

Specification

Qty

Factory

Mixing head assembly

Mixing material

diameter 100mm+90mm

1

China

Premixing assembly

Gas, Si mixing

diameter 53mm

1

China

Spray head, trough assembly

Spray material

diameter 38mm

diameter 50mm

1

China

Cold-hot water machine

Material temperature controlling

Refrigeration 15HP, electrothermal  20kw 

1

China

Water pump /cooling tower

Material temperature controlling

2.2kw/15T

1 set

China

Air compressor

pneumatic

7.5kw/9kg/c㎡

1

China

Air store pot /including filter

pneumatic

1m³

1

China

Block cutter machine

Cutting foam

W2400mm×h1300mm

1

China

 

**Above specifications are for reference, they could be amended according to the actual production needs.**

 

QUANTITY AVAILABLE: 1

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