E-9384 HORIZONTAL AUTOMATIC CONTINUOUS FOAMING LINE
INVENTORY NUMBER: E-9384
HORIZONTAL AUTOMATIC CONTINUOUS FOAMING LINE
OVEN LENGTH: 16.9 M.
FOAMING HEIGHT: 1.0 TO 1.3 M.
FOAMING WIDTH: 1.15 TO 2.3 M.
FOAMING DENSITY: 10 TO 50KG/M3.
CONVEYOR BELT LENGTH: 16.9 M.
SIDE BOARD WIDTH ADJUSTMENT: 0.98 TO 2.4M.
CONVEYOR BELT SPEED: 2.0 TO 7.0M/MIN.
MIXING-HEAD POWER: 37KW.
WITH BLOCK CUTTING MACHINE.
TOTAL POWER: 130KW.
TOTAL OUTPUT: 200 TO 350KG/MIN.
MACHINE EXTERNAL SIZE: L34000 X W4550 X H4200mm.
CE CERTIFICATE GUARANTEE FOR ONE YEAR.
(E-MAIL US FOR PICTURES AND DRAWING)
PRICE: US$185,000.00
(1)The whole machine parts specifications:
1. Mixing frame and Foaming controlling Platform: L4m×W3.2m×H3.2m (Repair platform +stairs protect bar)
2. Declining board: L8.32m × W1.2m to 2.30m
3. Side links: L17.5m × W2.35m × H1.2m
4. Machine frame: L16.9m × W4.5m × H3.2m (the first section is 2m, the second section is 3.6m)
5. Inner conveyor line: L17.5m × W2.4m × H0.8m
6. Foam block cutting machine: W2.4m × H1.30m (cutting from the bottom of the foam block)
(2)Main technical specifications:
1. Total length: 34m × Total width 4.55m × H 3.2m
2. Foaming material Group: 13 groups
3. Foaming width: 1200mm to 2300mm
4. Foaming height: Max 1200mm
5. Foaming density: 10Kg/m³ to 50Kg/m³
6. Foaming speed: 2000mm/min to 7000mm/min
7. Max total output: 200 to 300L/min
8. Material pouring section:
- The down sprayer head (upper, down, front, back can be adjustable)
- Trough (standard with 2 foaming trough: w1550mm/w2100mm)
9. Film lift device (foaming top flatting function)
10. Material lack warning and stop device (foaming protect function)
11. Declining board height and width is adjustable by electric control
12. Chamber side width is adjusted by electric controls
13. Side film with automatic wind system
14. Big mixing head (diameter 100mm) and 1 set of Premixing assembly
15. Foaming controls:
- PLC control can continuously handle two different formulations of foam one time
- Foaming and work in phase with the line is handled by inverter controls
16. Block cutter cutting size: L1500mm × W2300mm × H1300mm
17. Mixing -head motor: 3 7kw
18. Total power: About 130kw
(3)Main collocates and material chooses:
1. Material pot types: (The work pressure in the pot is normal pressure)
Type |
Use |
Specification |
Qty |
Large material tank |
PPG |
6m³/δ5mmA3 steel plate, with temperature controlling, stirrer system |
1 |
Large material tank |
PPG+CaCo3, POP |
4m³/δ5mmA3steel plate, with temperature controlling, stirrer system |
2 |
Large material tank |
TDI |
4m³/δ4mm stainless steel, with temperature controlling, stirrer system |
1 |
Large material tank |
MC |
2m³/δ3mm stainless steel, with temperature controlling |
1 |
Small material tank |
Si, Flame retardant, Black material |
200L/δ1.5mm stainless steel |
4 |
Small material tank |
Ann, Tin, Color etc |
120L/δ1.5mm stainless steel |
4 |
CaCo3 tank |
CaCo3 mixing |
1.0m³/δ3mm/A3 steel board with stirrer |
1 |
Cleaning tank |
MC |
118L standard tank |
1 |
2. Transducer Types (note: vector type)
Model |
Power/Kw |
Use |
Qty |
Brand |
6440-2UD33-7 |
37 |
Mixing head |
1 |
Siemens |
6440-2UD27-5 |
7.5 |
POP, PPG+ CaCo3 |
2 |
Siemens |
6440-2UD25-5 |
5.5 |
Pure PPG, conveyer line |
2 |
Siemens |
6440-2UD24-0 |
4 |
TDI, Flame retardant, side conveyer line |
3 |
Siemens |
6440-2UD22-2 |
2.2 |
MC, black color, premixing |
3 |
Siemens |
6440-2DU21-5 |
0.75 |
Water, Ann, Si, Tin, Color, etc |
6 |
Siemens |
64402DU17-5 |
0.75 |
Spray head |
1 |
Siemens |
3. Motor types
Model |
Power/Kw |
Use |
Qty |
Brand |
1LG0207-2AA71-Z |
37 |
Mixing head |
1 |
Siemens |
1LG0163-6AA70-Z |
7.5 |
POP, PPG+CaCo3 |
2 |
Siemens |
1LG01304AA70-Z |
5.5 |
Pure PPG |
1 |
Siemens |
1LG0113-4AA70-Z |
4 |
TDI, Flame retardant |
1 |
Siemens |
1LG0096-2AA20-Z |
2.2 |
Premixing |
1 |
Siemens |
1LG0106-4AA20-Z |
2.2 |
MC |
1 |
Siemens |
1LG0090-6AA20-Z |
0.75 |
Si, Ann, Tin, etc small material |
5 |
Siemens |
1LG0096-4AA20-Z |
1.5 |
water |
1 |
Siemens |
1LG0107-4AA70-Z |
4 |
PPG+CaCo3 loading |
2 |
Siemens |
1LG0106-4AA20-Z |
2.2 |
MC, TDI loading |
2 |
Siemens |
1LG0107-4AA70-Z |
4 |
PPG, CaCO3, POP tank mixing |
3 |
Siemens |
1LG0106-4AA20-Z |
2.2 |
TDI tank mixing |
1 |
Siemens |
1LG0113-4AA71-Z |
4 |
Terra-tank mixing |
1 |
Siemens |
4. Decelerator motor types
Name |
Model/Kw /speed rate |
Use |
Qty |
Brand |
Cycloid gear reducer |
BWED-153-121-5.5 |
Inner conveyor line |
1 |
China |
Worm wheel reducer |
WPWRKO120-4-30 |
PPG,CaCo3, Pop tank mixing |
3 |
China |
Worm wheel reducer |
WPWRKO100-2.2-30 |
TDI tank mixing |
1 |
China |
Worm wheel reducer |
WPWRKO135-4-20 |
CaCo3 tank mixing |
1 |
China |
Gear-reducer |
GH28-400-20 |
Declining board/ equip the film lift |
7 |
Taiwan |
Gear-reducer |
GV40-1500-75 |
Side conveyor line, declining board |
2 |
Taiwan |
Gear-reducer |
GV22-400-10 |
Spray head |
1 |
Taiwan |
Gear- reducer/with brake |
GH40-2200-30-SB |
Adjust side conveyor, |
1 |
Taiwan |
Gear- decelerator /with brake |
GH28-750-10 |
Chamber declining board |
1 |
Taiwan |
Moment speed adjustable motor |
580kg/cm3 |
Side paper |
2 |
China |
5. Gear pump types:
Model |
Specification |
Use material |
Qty |
Brand |
|
L32 |
50~200L/min |
POP, Pure PPG+Caco3 |
2 |
VIKING |
|
K4124A |
50~200L/min |
PPG |
1 |
VIKING |
|
NB4-C80F |
20~110L/min |
TDI |
1 |
China |
|
NB2-C20F |
4~28L/min |
MC |
1 |
China |
|
SG-0716 |
10~40L/min |
Flame retardant |
1 |
VIKING |
|
CAT-270 |
4~12L/min |
H2O |
1 |
CAT |
|
SG-0716 |
4~12L/min |
Black color |
1 |
VIKING |
|
SG-0535 |
1~4L/min |
Ann, Si, Tin |
3 |
VIKING |
|
SG-0550 |
1~6L/min |
Color |
2 |
VIKING |
|
KCB-200 |
12m³/h |
PPG, Pop loading |
3 |
China |
|
NB3-C63F |
5.3m³/h |
MC, TDI loading |
2 |
China |
|
GPY-4 |
1~4L/min |
PPG lubricate |
1 |
China |
|
60L oil pump |
A8-A30R |
Lubricate cooling oil |
1 |
China |
|
6. Pneumatic ,flow meter equipments types (including material lack warning device)
Model |
Pass Caliber |
Use |
Qty |
Brand |
K-301L/63DA cross valve |
G2″ |
PPG1, CaCO3, POP |
3 |
Taiwan+USA |
K-301L/52DA p cross valve |
G1″ |
TDI |
1 |
Taiwan+USA |
K-301L/32DA cross valve |
G¾″ |
Black color, Flame retardant |
2 |
Taiwan+USA |
No pole cylinders |
40mm/L-2000mm |
Spray head |
1 |
SMC |
K-301L/32DA cross valve |
G½″ |
MC, Si, H2O, Color, etc |
7 |
Taiwan+USA |
FA10-50F glass flow meter |
0.6~6m³/h |
TDI |
1 |
China |
FA10-25F glass flow meter |
100-1000L/h |
MC |
1 |
China |
FA10-15 glass flow meter |
60~600L/h |
H2O |
1 |
China |
DK800 glass flow meter |
20-200 L/h |
AIR |
1 |
China |
7. Electronic control, pneumatic equipments types:
Name |
Specification |
Qty |
Brand |
Vertical electric control box |
W2000/700×H1800mm etc |
2 sets |
China |
Test programmed |
Pro-face 12” |
1 |
Taiwan |
PLC |
CPU226+EM223 |
1set |
Siemens |
potentiometer (with graduation) |
534-1-1-5K+HY-2 |
30 sets |
VISHAY England |
Transducer sensing line |
|
16 pcs |
Siemens |
AC contactor |
LC1-D0901-M17N-220V |
30 |
Schneider |
AC contactor |
LC1-2510**C |
3 |
Schneider |
Low pressure high disjunction fuse |
RT14-10 (match 6A fuse) |
4 sets |
China |
Multi-section conversion switch |
SC48-3A3A |
1 |
France Schneider |
Start switch (crop with light) |
XB-2BW3 MIC (LED light, green) |
30 |
France Schneider |
Start switch /crop without light |
XB2BA 1C |
2 |
France Schneider |
Conversion switch (standard 2 position) |
XB2BD21C |
20 |
France Schneider |
Conversion switch /long handle 3 position |
XB2BJ53C (reset way) |
10 |
France Schneider |
Middle relay (with seat) |
MY4NJ-220V |
10 sets |
Japan |
Electromagnetism valve |
4V210-06 |
14 |
Korea |
Electromagnetism valve (using pendulum head) |
SVF5320-4DB-03 |
1 |
Korea |
AC Contact switch |
300A |
1 |
Siemens |
Air switch |
DE47-63 |
1 |
Schneider |
Pressure meter |
|
2 |
China |
Electric appliances assistance material |
|
1 group |
China |
8. Other equipment:
Name |
Use |
Specification |
Qty |
Factory |
Mixing head assembly |
Mixing material |
diameter 100mm+90mm |
1 |
China |
Premixing assembly |
Gas, Si mixing |
diameter 53mm |
1 |
China |
Spray head, trough assembly |
Spray material |
diameter 38mm diameter 50mm |
1 |
China |
Cold-hot water machine |
Material temperature controlling |
Refrigeration 15HP, electrothermal 20kw |
1 |
China |
Water pump /cooling tower |
Material temperature controlling |
2.2kw/15T |
1 set |
China |
Air compressor |
pneumatic |
7.5kw/9kg/c㎡ |
1 |
China |
Air store pot /including filter |
pneumatic |
1m³ |
1 |
China |
Block cutter machine |
Cutting foam |
W2400mm×h1300mm |
1 |
China |
**Above specifications are for reference, they could be amended according to the actual production needs.**
QUANTITY AVAILABLE: 1