G-0929 FOAM PROFILE CUTTING MACHINE FOR DOUBLE MATTRESSES

REFERENCE NUMBER:  G-0929

FOAM PROFILE CUTTING MACHINE FOR DOUBLE MATTRESSES

WORKING CUTTING WIDTH:  1800mm

WORKING CUTTING LENGTH:  2100mm

MAXIMUM HEIGHT FROM TABLE TO BLADE:  0/250mm

LOADING TABLE:  2200 X 1980mm

VERTICAL STROKE OF  THE PRESS-CONVEYOR:  0/250mm

PASSAGE BETWEEN OUTPUT ROLLER AND TABLE:  25/540mm

MAXIMUM HEIGHT OF FOAM TO BE WORKED:  220mm

MAXIMUM MATTRESS DIMENSION:  1960 X 2100mm

TABLE SPEED:  0-20 M/MIN

POWER KW:  15

WEIGHT APPROXIMATELY:  4900 KGS

- MOVING TABLE WITH THE CHANCE TO SET 3 DIFFERENT TABLE SPEEDS EACH CUTTING CYCLE, BY MULTIFUNCTION CONTROL (TOUCH SCREEN).

- THE FOAM COMPRESSION PRESS CONVEYOR IS VERTICALLY ADJUSTABLE BY MEANS OF MOTOR REDUCER AND DIGITAL DISPLAY HAND-WHEEL (UNIT 0.1mm), HORIZONTALLY ADJUSTABLE BY MEANS OF HAND-WHEEL ON MILLIMETRE ROD.

- VARIABLE SPEED OF THE MOTORIZED PRESS CONVEYOR WITH THE CHANCE TO SET 3 DIFFERENT PRESS-CONVEYOR SPEEDS  EACH CUTTING CYCLE BY  MULTIFUNCTION CONTROL.

- VARIABLE SPEED OF THE REAR UNLOADING ROLLER WITH THE CHANCE TO SET 3 DIFFERENT SPEEDS EACH CUTTING CYCLE BY THE MULTIFUNCTION CONTROL IN ORDER TO MAKE EASIER THE OUTPUT OF VISCO-ELASTIC MATERIALS OR  THIN LAYER MATERIALS.

- THE CUTTING UNIT IS ADJUSTABLE IN THE HEIGHT BY MOTOR REDUCER AND DIGITAL DISPLAY HAND-WHEEL (UNIT 0.1mm).

- KW 11 SELF BRAKE BLADE MOTOR REDUCER.

- NITRIDING AND WITH PTFE COVERED BLADE GUIDE WITH AUTOMATIC ADJUSTMENT OF THE THRUST BEARINGS FOR THE CORRECT LOCATION OF THE BLADE RELATING TO THE BLADE GUIDE.

- MOTORIZED GRINDING DEVICE COMPLETE OF GRINDING POWDER ASPIRATOR AND TOOL DRESSER. THE BLADE IS AUTOMATICALLY GROUND EVERY “X” NO. CUTTING METERS (MULTIFUNCTION CONTROL).

- MANUAL BLADE TENSION ADJUSTMENT AND CONTROLLED BY A SAFETY MICRO-SWITCH.

- BLADE DIMENSIONS: 10490X80X1 MM;

- OPERATOR CONTROL BOARD WITH MULTI LANGUAGE DISPLAY.

SET OF CUTTING SPEEDS:

BY FIELD “SPEED” YOU SET: TABLE SPEED, PRESS CONVEYOR SPEED AND REAR UNLOADING ROLLER SPEED

SPEED   2: MATTRESS ENTRANCE “X” mm INTO THE BLADE.

SPEED   3: MATTRESS CUTTING FOR  “X” mm.

SPEED   4  MATTRESS OUTPUT FROM THE BLADE FOR “X” mm.

UNDER THE SAME HERTZ OF TABLE AND PRESS CONVEYOR AND OUTPUT ROLLER INVERTERS, THE PERIPHERAL SPEEDS ARE THE SAME.

WORKING STORAGE:

IN THE FIELD “WORKING DATA” THE EFFECTIVE WORKED HOURS OF THE MOTORS ARE FILED (PARTIAL RESET AVAILABLE).

THESE DATA ARE USEFUL FOR A CORRECT MAINTENANCE OF THE MACHINE.

PIECE COUNTER WITH PARTIAL RESET.

MANUAL OPERATION:

AFTER SETTING THE MOULD ON THE TABLE, ADJUSTING THE BLADE POSITION, THE PRESS CONVEYOR AND THE OUTPUT ROLLER, THE SPEEDS ARE AVAILABLE TO BE SELECTED.

AFTER LOADING THE MATTRESS ONTO THE MOULD PUSH START.

AT THE END OF THE CUTTING THE TABLE WILL STOP. 

AFTER THE OUTPUT (FINISHED MATTRESS AND WASTE) THE OPERATOR MOVES THE TABLE TO START POSITION, READY FOR THE FOLLOWING LOADING.

AUTOMATIC OPERATION:

AT THE END OF CUTTING THE TABLE MOVES TO START POSITION AFTER THE WAITING TIME FOR DISCHARGING, READY FOR THE FOLLOWING LOADING.

ELECTRIC BOARD:

ELECTRIC BOARD WITH TOUCH-SCREEN.

SAFETY DEVICES:

WIRE CLOTH GUARDS TO ENCLOSE THE DANGER ZONE.

SENSITIVE EDGES FIXED AT THE ENDS OF THE MOVING TABLE.

ELECTRO-SENSITIVE SAFETY MATS PLACED IN PROXIMITY TO THE BLADE (BEFORE AND BEHIND)

EMERGENCY STOP

MACHINE MANUFACTURED UNDER EC RULES.

QUANTITY AVAILABLE:  1