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K-3712 SOAP PRODUCTION LINE-CAPACITY 1000 KG/HR

REFERENCE NUMBER: K-3712 SOAP PRODUCTION LINE-CAPACITY 1000 KG/HR THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES AND REFINING CONTINUOUSLY, THEN STAMPING INTO SOAPS. THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT. QUANTITY AVAILABLE: 1

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REFERENCE NUMBER: K-3712

SOAP PRODUCTION LINE-CAPACITY 1000 KG/HR

THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES AND REFINING CONTINUOUSLY, THEN STAMPING INTO SOAPS.

THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.

PRODUCTION REQUIREMENTS:

STEAM BOILER: 2 MT.

WORKSHOP AREA: LARGER THAN 360 M². (L: 40M, W: 9M, H: 7M)

POWER: GREATER THAN 180 KW, 380 V, 50 HZ.

WATER: 40 M3 CIRCULATING WATER FOR VACUUM DRYING SYSTEM. PRODUCTION WATER

TOILET SOAP: 800-1000 KG/HR, LAUNDRY SOAP: 1000-1500 KG/HR. OIL CONSUMPTION: 7-9 TON/DAY. 8 HR/DAY

WORKER: 10-12 WORKERS

MATERIAL AND CONSUMING FOR PRODUCING SOAP:

OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), ACTIVATED CLAY (SIO2, AL2O3, COMPOUND SILICATE), ACTIVE CARBON, FLUORESCENT BLEACHER, TITANIUM PIGMENT, ETC.

PRODUCTION PROCESS: MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> STAMPING/CUTTING.

1.CARBURETION WORKSHOP (CARBON STEEL MACHINES):
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.

NAME	MODEL	QTY
CARBURETION POOL	MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. VOLUME: 10 M³_.	1
STORAGE TANK OF REFINED OIL	SIZE: Φ2000 X 2600; FEATURE: WITH COILER INSIDE.	1
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP	POWER: 1.5 KW/PCS.	4
SEAMLESS TUBE	(Φ76X3.5), (Φ57X3.5), ETC.	SEVERAL
VALVE	Φ65, Φ40, ETC.	SEVERAL
FLANGE, SCREW, ELBOW, GASKET.		SEVERAL

2.OIL AND FAT SAPONIFICATION WORKSHOP (304 STAINLESS STEEL):
IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO.1 CAULDRON TO NO.4, IT SAVES WATER, NAOH AND NACL, AT THE SAME TIME, TO MAKE IMPURITIES, COLLOID AND GLYCERIN OUT OF THE LIQUID SOAP.

NAME	MODEL	QTY
SAPONIFICATION CAULDRON	SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 50-70 HRS. SUFFICIENT REACTION. SAVE WATER. SIZE: Φ3200 X 3600, 30 M³; DESIGNED FOR PUTTING 10 TON OIL; AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL 3 M³.	4
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP	POWER: 5.5 KW/SET	3
SEAMLESS TUBE	(Φ76X3.5), (Φ57X3.5), ETC.	SEVERAL
VALVE	Φ76, Φ48, ETC.	50
FLANGE, SCREW, ELBOW, GASKET.

3. SOAP VACUUM DRYING SYSTEM WORKSHOP (304 STAINLESS STEEL):
TO MAKE SOAP MATERIALS FLASH DRY AND COOL

TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%

TO IMPROVE THE QUALITY OF SOAP MATERIALS

NAME

MODEL

QTY

INGREDIENTS MIXTURE TANK

PUT FRAGRANCE, PIGMENT, AND SODIUM SILICATE IN THE LIQUID SOAP. HEATING AND MIXING.
SIZE: 1.8 M³, Φ1200X1500;
FEATURE: WITH PIPE LINER, HEATING AND MIXING;
POWER: 4 KW/SET.

HEAT EXCHANGER

HEAT THE LIQUID SOAP RAPIDLY.
SIZE: Φ377X5000;
HEATING AREA: 30M².

VACUUM SPRAY DRYER

THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14mm, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14 mm SEAMLESS TUBE. THE NOZZLE (Φ10 MM) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000;
2. CAPACITY: 1000-1500 KG/HR;
3. BARREL DIAMETER: Φ 1200 mm;
4. MOUTH DIAMETER: 10 mm;
5. SPEED: 13 R/MIN;
6. POWER: 3 KW;
7. DIMENSION: Φ 1600 X 4500 mm;
8. WEIGHT: 3200 KG.

FINE SEPARATORS

SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING.

BAROMETRIC CONDENSER

CONDENSE WATER FROM THE SOAP.

ELIMINATOR

DRAW OFF WATER.

PELLETIZER

IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000;
2. CAPACITY: 1000-1500 KG/HR;
3. SCREW DIAMETER: Φ 230 mm X 2;
4. POWER: 15 KW;
5. DIMENSION: 3100 X 1200 X 1550 mm ;
6. WEIGHT: 3000 KG.

STAGE VACUUM PUMP

KEEP THE VACUUM SYSTEM IN VACUUM STATE.
POWER: 15 KW.

BUFFER TANK OF VACUUM PUMP

PROTECT THE VACUUM PUMP FROM STEAM WATER.
SIZE: Φ600 X1200.

SOAP NOODLE TANK

2 M3

CONVEYORS

APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST. FAMOUS DECELERATORS. FOOD GRADE BELT.
MOTOR: 1.1-1.5 KW/PCS

SOAP PUMP,WATER PUMP

SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW.
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW.

SEAMLESS TUBE AND VALVE

Φ76 Φ48, ECT.

SEVERAL

FLANGE, SCREW, ELBOW, ETC.

SEVERAL

4. FINISHING LINE (304 STAINLESS STEEL):

MIX FRAGRANCE AND OTHER INGREDIENTS. MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES

NAME

MODEL

QTY

MIXING AGITATOR

MIX SOAP NOODLE AND OTHER ADDITIVES SUFFICIENTLY. ADOPT FAMOUS BRAND GEARED MOTOR MADE IN CHINA.
1. MODEL: XTM-1000;
2. MATERIAL: THE BARREL AND BLENDER MADE BY STAINLESS STEEL 304;
3. CAPACITY: 150 KG/BATCH;
4. MIXING TIME: 5-10 MIN;
5. BLENDER: HALF-SPIRAL;
6. POWER: 7.5 KW;
7. SPEED: 32 R.P.M;
8. DISCHARGING WAY: MANUAL (CONTROLLED BY SCREW);
9. DIMENSION: 2540×860×1570 mm;
10. WEIGHT: 700 KG.

THREE-ROLLER MILL

IT’S USED TO MIX SOAP NOODLE AND OTHER ADDITIVES SUFFICIENTLY, MAKE THE SOAP STRUCTURE TIGHT AND IMPROVE SOAP’S DENSITY AND QUALITY.
1. TYPE: S405;
2. ROLL DIAMETER: Φ405;
3. ROLL LENGTH: 810 mm;
4. MOTOR POWER: 18.5 KW;
5. ROLL SPEED RATIO: 1:3:9;
6. DIMENSION: 2400×1730×1300 mm;
7. WEIGHT: 5200 KG.

VACUUM PLODDER

VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XT-800;
2. MATERIAL: PARTS THAT TOUCH THE SOAP ARE MADE BY STAINLESS STEEL 304;
3. CAPACITY: 1000 KG/HR;
4. DIAMETER OF SCREW: 300 mm;
5. SPEED: TOP 12; BOTTOM: 8-16;
6. POWER: TOP: 15 KW; BOTTOM:22 KW;
7. DIMENSION: 4000×1100×2400 mm;
8. WEIGHT: 4000 KG.

CUTTING MACHINE

SOAP ROLLING CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. IT RUNS BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. THE FRONT TWO MOULD WHEELS ARE USED TO STAMP PATTERNS ON THE SOAP, AND THE REAR WHEEL IS USED TO CUT SOAP. THE MACHINE IS EASY TO OPERATE AND REPAIR.
THE SURFACE OF MOULD WHEELS IS PLATED CHROMIUM. THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT. THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS.
1. SOAP SIZE (L, W, H): (3-40)X(1-10)X(1-3.5)CM; THE LENGTH IS NOT ADJUSTABLE AFTER THE CUTTER IS FINISHED, WHILE THE SOAP’S WEIGHT CAN BE CHANGED BY ADJUSTING SOAP’S WIDTH AND THICKNESS;
2. CAPACITY: THE SAME SPEED OF VACUUM PLODDER;
3. MOULD: WITH ONE SET;
4. DIMENSION: 800×400×800 mm;
5. WEIGHT: 50 KG.

TOILET SOAP STAMPING MACHINE

THE STAMPING MACHINE IS USED TO CUT, SHAPE AND PRINT THE SOAP BAR EXTRUDED FROM THE FORMER MACHINE VACUUM PLODDER. IT USES CRANK-LINK MECHANISM INSTEAD OF WORM-WHEEL, WHICH ELIMINATES VIBRATION AND IMPROVES PRODUCTIVITY, INCREASING THE PRODUCTIVE CAPACITY AND PROLONGS THE LIFE-SPAN.
THIS MACHINE CAN PRODUCE ROUND, OVAL, AND QUADRATE SOAPS. CONNECTING WITH A REFRIGERATOR TO THE STAMPING MACHINE’ MOULD, THE SOAP IS EASILY TO DEMOULD, AND THE SURFACE OF SOAP IS SMOOTH AND GOOD-LOOKING.
1. TYPE: XDA-120;
2. CAPACITY: 80-120 PCS/MIN, 1-2 PCS/MOULD;
3. SPEC OF SOAP: 10-250 G;
4. MOULD: MADE OF COPPER, CIRCULATE REFRIGERANT;
5. MOTOR: YCT160-4B, 3 KW;
6. DIMENSION: 3560 X 1410 X 1135 mm;
7. WEIGHT: 1750 KG.

REFRIGERATOR(CHILLER)

MATCHED COOLING UNIT OF XDA-120 STAMPING MACHINE. IT IS USED TO MAKE THE MOULDS COOL SO THAT THE SOAP CAN DEMOULD EASILY.
1. COMPRESSOR: “MANEUROP”, 4 KW;
2. COOLING CAPACITY: 12900 KCAL/HR, 15 KW;
3. TEMPERATURE: -15 TO -18 CENTIGRADE;
4. WATER TANK: 50 L, SS 304.

CONVEYORS

APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST. FAMOUS DECELERATOR IS USED. THE FIRST TWO SCREW CONVEYOR IS MADE OF STAINLESS STEEL 304, ITS SEMI-ENCLOSED STRUCTURE PREVENTS THE MATERIALS OUT FROM THE CONVEYOR. THE OTHER THREE CONVEYORS ARE USED FOOD-GRADE BELTS.
MOTOR: 1.1-1.5KW/PCS

VACUUM PUMP

FOR VACUUM PLODDER.
POWER: 2.35 KW.

5. OTHERS

NAME	MODEL	QTY
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.	USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM.
DISTRIBUTION BOX	CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS.	4

OPTIONAL MACHINES

EQUIPMENT FOR OIL REFINING (CARBON STEEL): THEY ARE USED TO PRODUCE WHITE SOAPS.

FILTER OUT IMPURITIES. MAKE OIL GET RID OF COLOR AND SMELL. IF THE OIL COLOR IS WHITE OR TRANSPARENT, THE FOLLOWING MACHINES IN THIS PART ARE NOT NECESSARY.

NAME	MODEL	QTY
ALKALI REACTION TANK	8 M3	1
DE-COLOR TANK	10 M3	1
FILTER MACHINE	40 M2	1
BUFFER TANK, VACUUM PUMP	W3, 5.5 KW	1
MIST ELIMINATOR		1
BAROMETRIC CONDENSER	Φ 600 X 2200	1
TUBE, VALVE

QUANTITY AVAILABLE: 1

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