M-2057 NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 3300mm
REFERENCE NUMBER: M-2057 (77011229TGUX)
NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 3300mm
TECHNIQUE DATA:
RAW MATERIALS: NYLON, POLYESTER, POLYPROPYLENE, GLASS FIBER, ETC.
FINENESS OF FIBER: 1.0-3.5D
LENGTH OF FIBER: 38 TO 51mm
MATCHING RATIO BETWEEN TWO FIBERS: 20 TO 100%
REWINDING SPEED: 6m/min (PER 2.5-6D× 38-51mm)
3000 KG/DAY (PER 22 HOURS/DAY)
RANGE OF GRAM WEIGHT: 250g/m2
PROCESS FLOW CHART:
OPENER---FEEDER---CARDING MACHINE--COLLECTOR---CROSSLAPPER--TRANSIT APRON---PRE-NEEDLE LOOM---MAIN NEEDL LOOM 2 SETS---CALENDER---REWINDER
1.JK-100 OPENER 1SET
WIDTH:1000mm
TOTAL POWER:6.95KW
MACHINE WEIGHT:ABOUT 900KG
OUTPUT:≤150 KG/H
COTTON FAN MOTOR: 2.2KW
COTTON PIPE DIAMETER: φ220mm
OVERALL DIMENSIONS:3500×1600×3200mm
MACHINE MAIN FRAME WELDED BY MOULD AND CASTING STEEL, WITH PHOTOELECTRIC SENSOR CONTROL
2. GM-140 FEEDER 1SET
MACHINE WIDTH: 1400mm
BEATER DIAMETER: φ290mm
TOTAL POWER: 3.35KW
MACHINE WEIGHT: ABOUT 1500KG
OVERALL DIMENSIONS: 2200×2000×3070mm
OUTPUT: ≤160kg/h
3.SL-155 SINGLE-CYLINDER AND DOUBLE-DOFFER CARDING MACHINE 1SET
MACHINE WIDTH:1550mm
CYLINDER DIAMETER:φ 850mm
SINGLE QUANTITATIVE NETWORK :8-16g/m2×2
OUTLET SPEED:≤45m/min
OUTPUT:30-120kg/h
TOTAL POWER:24.4kw
MACHINE WEIGHT:ABOUT 5000kg
OVERALL DIMENSIONS: 3200×2300×1800mm
CIRCLE RUN-OUT RANGE OF CYLINDER: ≤0.04mm
5 HIGH-SPEED CARDING ZONES
INVERTER CONTROL
WITH METAL PROTECTIVE DEVICES
4.CROSSLAPPER 1SET
POWER:8.2kw
COMPUTER PROGRAMMABLE AND INVERTER CONTROL COMPENSATED NET GRAM WEIGHT, CV≤5%
6. PRE-NEEDLE LOOM 1 SET
NEEDLE DENSITY:4000 PIECES/METER
NEEDLE CLOTH:3500mm
STROKE:60mm
FREQUENCY:400-550 TIMES/MIN
POWER:25.4KW
PANEL:EPOXY PLATE,COMPUTER DESIGNED
MAIN BEARINGS: WUXI TWB
THICKNESS OF STRIP PLATE AND BOTTOM NEEDLE PLATE: 10mm Cr-COATED
INVERTER CONTROL
7. INTERMEDIATE-SPEED NEEDLE LOOMS(ONE UPPER-NEEDLE LOOM AND ONE DOWN-NEEDLE LOOM)
MACHINE WIDTH |
3500mm |
||
FREQUENCY |
400-700 TIMES/MIN(NO-LOAD) |
||
STROKE |
30mm |
||
NEEDLE DENSITY |
6000 PIECES/METER |
||
LINE SPEED |
0.5-6 METER/MIN |
||
NEEDLE PARAMETER |
BASE DIAMETER |
φ1.83mm |
|
WORKING DIAMETER |
φ0.4-0.9mm |
||
TOTAL LENGTH |
76-91mm |
||
TOTAL POWER |
11.2kw×3 SETS |
||
MAIN MOTER |
INVERTER CONTROL |
||
NEEDLE BEAM |
MANUAL WORM-GEAR CONTROL |
||
STRIP PLATE |
MANUAL WORW-GEAR CONTROL |
||
MAIN SHAFT |
45# THERMAL REFINING |
||
FEEDING MOTOR |
INVERTER CONTROL |
||
8. CALENDER 1 SET
MACHINE WIDTH:3550mm
ROLLER DIAMETER:φ400mm
ELECTRIC AND CONDUCTION OIL HEATED
TEMPERATURE ERROR:±3℃
ROLLER MATERIAL:45# THERMAL REFINING
TOP ROLLER AJDUSTMENT: MANUAL
FEEDER ROLLER DIAMETER:φ100mm
POWER:54KW
9. REWINDER 1 SET
MACHINE WIDTH:3500mm
WITH 4 LONGITUDINAL BLADES
DIGITAL METER-COUNTER
INVERTER CONTROL
POWER:1.5KW
ROLLER: SEAMLESS-STEEL TUBE WRAPPED WITH ROUGH RUBBER
MACHINE LIST
NO. |
MACHINE NAME AND MODEL |
QTY. |
|
|
1 |
OPENER JK-100 |
1 SET |
|
|
2 |
FEEDER GY-140 |
1 SET |
|
|
3 |
SINGLE-CYLINDER, DOUBLE-DOFFER CARDING MACHINE SL-155 |
1 SET |
|
|
4 |
CROSSLAPPER |
1 SET |
|
|
5 |
PRE-NEEDLE LOOM |
1 SET |
|
|
6 |
MAIN NEEDLE LOOM (INTERMEDIATE SPEED) |
2 SETS |
|
|
7 |
DOUBLE-ROLL CALANDER
|
1 SET |
|
|
8 |
WINDER |
1 SET |
|
|
|
|