V-1041 AIRLAY- FELT LINE 2400mm

INDEX 1. Technical specification pag.2 2. Line composition pag.3 3. Machines description pag.4 4. Total price of the turn-key plant pag.25 5. Sale terms pag.26 6. Payment terms pag.28 7. General selling terms and conditions pag.29
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REFERENCE NUMBER: V-1041

AIRLAY- FELT LINE 2400mm

 

 

 

 

AIRLAY- FELT LINE 2400mm

 

 

 

 

 

 

 

 

 

 

 

 

OFFERTA COMMERCIALE

 

COMMERCIAL OFFER OFFRE COMMERCIALE

 

INDEX

 

 

1.

Technical specification

pag.2

 

2.

 

Line composition

 

pag.3

 

3.

 

Machines description

 

pag.4

 

4.

 

Total price of the turn-key plant

 

pag.25

 

5.

 

Sale terms

 

pag.26

 

6.

 

Payment terms

 

pag.28

 

7.

 

General selling terms and conditions

 

pag.29

 

 

1.  TECHNICAL  SPECIFICATIONS

 

 

Product data:

•       Product to be processed                                                Insulation panels

•       Product composition                                                      Hemp, PES

•       Product width                                                                 2.400 mm trimmed

•      Basic weight                                                                   800 – 3.500 gsm

•      Final thickness                                                                max.  250 mm

•      Roll diameter                                                                  max. 1.200 mm

 

 

Line data:

•       Mechanical speed                                                          0,5 – 20 m/min

•       Production                                                                      1.000 kg/h at 1.000 gsm

max. 1.300 kg/h at 6.000 gsm

max. 500 kg/h at 500 gsm

•       Painting of machines                                                      Light grey RAL 7035

•       Painting of control and board panel                               Light grey RAL 7035

•       Painting of carters                                                          Light grey RAL 7035

•       Painting of guards dangerous parts                               Orange RAL 2004

•       Painting of walls and protection doors                           Black RAL 2009

•       Operator side compared to the running sense               to be confirmed

•       Destination country                                                        USA

•       Origin of equipment                                                        Italy

•       Labeling of equipment                                                    English

•       Standards                                                                       DIN – ISO – IEC – VDE

•       Indication units                                                               Metric

•       Temperature environment                                              from 5° C to 35° C

•       Compressed air pressure                                               6 BAR

•       Max. moisture                                                                65%

•       Tension of power                                                           3 x 575V AC ±5%

•       Tension of auxiliary                                                        230 - 110 V AC 24V DC

•       Frequency                                                                      60 Hz ± 5%

 

 

Consumptions of the line:

•       Total thermal power installed                                         ~ 1.000 kW

•       Total electric power installed                                          ~ 500 kW

•       Gas methane consumption                                            max. power 50 m3/h

•       Consumption in operation                                              35 m3/h according to the product

 

 

2.  LINE COMPOSITION

 

 

 

Fiber preparation

Pos. 1.0     No. 2 bale openers T1.500

Pos. 1.1     No. 1 bale + fine opener T1.000 for Bico with silo and condenser

Pos. 1.2     No. 1 conveyor belt

Pos. 1.3     No. 1 blending opener T1.000

Pos. 1.4     No. 1 ensimage unit

Pos. 1.5     No. 1 blending box 50 m³ Pos. 1.6    No. 1 air filter

Pos. 1.7     No. 1 fine opener T1.900 with feeding silo and condenser

Pos. 1.8     No. 1 metal detector

 

Batt formation

Pos. 2.0     No. 1 airlay-S T2.4F1

Pos. 2.1     No. 1 automatic weighing system

Pos. 2.2     No. 1 suction and trimming of edges

 

Bonding

Pos. 3.0    No. 1 thermobonding oven W2T2.5H8.0B2

Pos. 3.1    No. 1 cold calender

Pos. 3.2    No. 1 water chiller

Pos. 3.3    No. 1 cooling system

 

End of line

Pos. 4.0    No. 1 slitter cutter

Pos. 4.1    No. 1 guillotine cross cutter

Pos. 4.0    No. 1 end line winder

Pos. 4.0    No. 1 grinding trim machine T500 with humidification trim unit

 

Packaging

Pos. 5.0    No. 1 by-pass belt

Pos. 5.1    No. 1 stacker for panels

Pos. 5.2    No. 1 packaging press for panels

 

Pos. 6.0    Electric plant of the line

Pos. 7.0    Installation & commissioning

 

 

 

 

3.  MACHINE  DESCRIPTION

 

 

 

FIBER PREPARATION

 

 

 

 

Pos. 1.1    No. 2 BALE OPENERS T1.500

 

 

 

 

 

 

 

 

 

Features of the machines:

•     Production capacity up to 700 kg/ h of each bale opener

•     Controlled moisture from 60% to 80% in environment.

•     Weighing: variable scales ranging from 2 up to 6 per min. Working generally with 5 scales

per minute the fault tolerance of weighing is less than 2%.

•     Control weighing and error recovery system:

The machine furthest outlet must be loaded with less rate of fiber, its load error is displayed and memorized and when this scale is on the next machine, the latter with an higher rate of product adapts to the error, and so on for each machine.

The system in example of total load among all machines is 3 Kg that will not be constant in output, but will vary according to the error of the machine with less rate. Conversely, the

precision in mixing between the machines is constant.

The system automatically adjusts all parameters of each machine, so that if a machine makes the same error or if the fiber should be moist and so changes the specific gravity,

the system detects the continuous error and varies the machine parameters that are more than one, for example by reducing the speed of loading or stop the machine in advance or

slow down more or less quickly, and so on.

 

 

 

 

 

 

2 bale openers composed respectively by:

•       Width 1.500 mm x 5.000 mm.

•       Reinforced footboard 1.000 mm high.

•       1° feeding table where the bales of fiber are placed to be opened or dosed. It consists in a

PVC belt with wood slats that rests on a sliding frame reinforced with large diameter cylinder,

gear motor 0,75 kW.

•       Feeder cradle: It consists in a slide pickled plate of metering material to the pinned belt, placed in a position to open the material and mix.

•       Vertical table pinned: it consists in a PVC belt and slats plywood with tips that collects the material and discharges it to the next line, gear box 2,2 kW servo-ventilated, with inverter.

•       Cleaner belt: it consists in a PVC belt and plywood slats with tips, it adjusts the amount of material transported from the pinned vertical table so that they are not downloaded compact blocks of material, gear motor 1,1 kW.

•       Unload brush with 4 races acts on vertical pinned table favoring the unload of product, gear motor 1,1 kW.

•       Unloading hopper: in pickled sheet conveys the material on the conveyor belt.

•       1 magnet placed on the pinned vertical table to catch any metal elements.

•       All cylinders are removable by special counter-flanges or sliding arranged on the sides.

•       Single electrical system including cabinet.

•       No. 3 baskets with weighing control system:

−     Electronic weighing with loading cells on gravity baskets.

−     Synchronisation with collection belt and with utility at outlet.

−     Dispensing with high and constant precision (CVT < 1% with pre-arranged mechanics).

−     Fast setting and adjustment of the weighing cycles and of the percentage between the

loaders.

−     Real time printing of the individual weighing cycles and of the weighing statistics.

−     Hourly production display.

−     Alarms for out-of-tolerance weighing cycles (separate under weight and over weight) and for material missing.

−     Batch management with automatic stop.

−     Correction algorithms of the systematic error of the weighing cycles and the percentages.

−     Compensation algorithms of the accidental error of the weighing cycles and of the

percentages.

−     Weight and percentage recovery procedure in the same weighing cycle and on the outlet of the collection belt.

 

•       Total electric power for 2 bale openers 10 kW.

 

 

 

 

Pos. 1.1  No. 1 BALE + FINE OPENER T1.000 FOR BICO with silo and condenser

 

1 fine opener T1000:

•       Working width 1.000 mm.

•       Electric control panel V400/50 cycles-3 phase.

•       Feeding system composed of feed apron, bottom smooth roll and top wire clothed roll turning with pneumatic pressure against a stainless steel dish.

•       The PVC feed conveyor and the feed rolls are driven by independent gearbox with variable speed controlled by frequency inverter.

•       Cylinder Ø 930 mm with 24.000 hardened steel pointed pins Ø 4 x 43 mm in wood lags

•       (other type of pinning or different density of pins available upon request).

•       The main cylinder is driven by a 22,5 kW motor.

•       Delivery vertical transition in galvanized sheet metal to duct Ø 310 mm.

 

1 feeding silo T1000 for the storage of Bico:

•       Working width 1.000 mm.

•       Electric controls V400/50 cycles-3 phase.

•       Level photocell and electric plant on board.

•       No. 2 delivery rollers Ø 270 mm independently driven by 2 motors 0,37 kW with variable speed

controlled by frequency inverter.

•       The distance between front and back wall and between the 2 rollers is adjustable according to the desired thickness of the fibre pad.

 

1 basket with weighing control system CIE5000 with industrial PC:

•       Electronic weighing with loading cells on gravity baskets.

•       Synchronisation with collection belt and with utility at outlet.

•       Dispensing with high and constant precision (CVT < 1% with pre-arranged mechanics).

•       Fast setting and adjustment of the weighing cycles and of the percentage between the loaders.

•       Real time printing of the individual weighing cycles and of the weighing statistics.

•       Hourly production display.

•       Alarms for out-of-tolerance weighing cycles (separate under weight and over weight) and for material missing.

•       Batch management with automatic stop.

•       Correction algorithms of the systematic error of the weighing cycles and the percentages.

•       Compensation algorithms of the accidental error of the weighing cycles and of the

percentages.

•       Weight and percentage recovery procedure in the same weighing cycle and on the outlet of the collection belt.

 

1 condenser:

•       Working width 800 mm.

•       Installed over the silo, for the edge trim open fibers return, in airless conditions.

•       Complete with suction fan and filters.

 

 

Electric power installed 37 kW.

 

 

 

 

Pos. 1.2    No. 1 CONVEYOR BELT

 

1 conveyor belt for collection of the fiber:

•       Dimension: width 700 mm, length 12.000 mm approx.

•       Structure in thick sheet metal, with PVC belt.

•       Command with gear motor 0,75 kW with inverter.

 

 

Pos. 1.3    No. 1 BLENDING OPENER T1.000

 

•       Working width 1.000 mm.

•       Introduction with cogged cylinders.

•       Drum covered with slats in aluminium with steel tips.

•       Complete with inverter-controlled drive.

•       1 launch fan power 5,5 kW.

•       Electric power installed 16 kW.

 

 

 

Pos. 1.4    No. 1 ENSIMAGE UNIT

 

 

 

 

No. 1 dampening system:

•       1 vertical conical body in stainless steel with entry and exit diameter 350 mm, complete with opening door for quick cleaning.

•       1 stainless steel disc fixed to the conical body and complete with slots for inserting dampening lances.

•       8 rotating supports for the support of 8 dampening lances or the closing of unused slots.

•       8 nozzles-holder complete with closure valve. The lances can be addressed in any time compared with the flow of the fiber.

•       1 electro-valve on conduit of entry to the nozzles (controlled by the photocell control flow).

•       1 photo-cell of flow control with adjustable brackets (it has the purpose of block the arrival of the liquid when the fiber is not going into the system, through  the electro-valve).

•       1 bend in stainless steel 350 mm diameter below to the conical body complete with purge liquid waste tap.

•       1 steel frame supports the conical body and the brackets of photocells.

•       1 set of connections between the entry ensimage electro-valve and dampening lances, achieved with fast connections and Rilsan pipes.

•       1 preparing emulsion tank in polyethylene high-density, capacity 250 liters.

•       Total electric power installed 0,25 kW approx.

 

 

 

 

Pos. 1.5    No. 1 BLENDING BOX 50 m³

 

•       No. 1 fiber storage box with capacity 50 m³.

•       Overall dimensions: width 3.000 mm, length

5.000 mm, height 4.500 mm.

•       No. 2 fiber distributors.

•       No. 2 lower sides in painted steel complete

with metal guides for metallic belt and doors

for cleaning.

•       No. 1 robust belt for fiber progress.

•       No. 1 kit of lateral and bottom seals for metallic belts in robust press-folded sheet.

•       No. 2 side walls consist of modular panels.

•       No. 1 wall composed of modular panels.

•       No. 1 security door complete with end-stroke

with key switch for access to the cell.

•       No. 1 roof in galvanized sheet press-folded with high thick and pedestrians.

•       No. 1 series of visual portholes suitably arranged to allow viewing of the load cell.

•       Laterals in painted steel with ample access for interior cleaning.

•       Barbed tape composed of rugged PVC web which are mechanically pressed into strips laminated beech and steel spikes.

•       Flanged and smooth rollers of large diameter for the dragging of barbed belt.

•       Cleaner cylinder equipped with lengths to free the fiber from the barbed belt during unloading

•       Side of anti-cylinder cleaner.

•       Engines and independent external cylinder cleaner and the barbed tape.

•       Front door access into the box with a key end-stroke.

•       Motorized carriage for the cutter setback.

•       Lower mobile bent tile comprehensive with end-stroke to facilitate the cleaning.

•       Inverter for adjusting of speed of the cutter and for the control of "pickups" for the barbed belt.

•       1 launch fan power 5,5 kW.

•       Total electric power installed 21 kW approx.

 

 

 

 

Pos. 1.6    No. 1 SLEEVES FILTER FOR AIR FILTRATION

 

•       Air capacity: 80.000 m³/h.

•       Max. pressure loss filter: 120 mm approx.

•       Compressed air consumption at 6 bar set, dry and disoiled at customer charge 600 l/min max.(only during cleaning).

•       Hoses filter with pneumatic cleaning backwashed.

•       Structure with profiles and tubular for support legs, marinara scale, complete with galvanized steel panels.

•       Filter bags made with polyester needle felt.

•       Collection bin with wheels.

•       Control board.

•       1 motor screw for extraction of dust mixed with fiber.

•       Total electric power installed 15 kW.

 

 

 

 

Pos. 1.7  No. 1 FINE OPENER T1.900 WITH FEEDING SILO

 

1 fine opener T1.900 with feeding silo, composed by:

 

1 feeding silo T1900 for the homogeneous feeding of the fine opener:

•       Working width 1.900 mm.

•       Electric controls V400/50 cycles-3 phase.

•       Level photocell and electric plant on board.

•       No. 2 delivery rollers Ø 270 mm independently driven by 2

motors 0,37 kW with variable speed controlled by frequency

inverter.

•       The distance between front and back wall and between the

2 rollers is adjustable according to the desired thickness of

the fibre pad.

 

No. 1 fine opener T1900:

•       Working width 1.900 mm.

•       Production up to 1.000 Kg/h.

•       Electric control panel V400/50 cycles-3 phase.

•       Feeding system composed of feed apron, bottom smooth

roll and top wire clothed roll turning with pneumatic

pressure against a stainless steel dish.

•       The PVC feed conveyor and the feed rolls are driven by independent gearbox with variable speed.

•       controlled by frequency inverter.

•       Cylinder Ø 930 mm with 24.000 hardened steel pointed pins Ø 4 x 43 mm in wood lags

•       (other type of pinning or different density of pins available upon request).

•       The main cylinder is driven by a 22,5 kW motor.

•       Delivery vertical transition in galvanized sheet metal to duct Ø 310 mm.

 

No. 1 condenser

 

Total electric power installed 36 kW approx.

 

 

 

 

Pos. 1.8 No. 1 METAL DETECTOR cod. TT/HS

 

•             Metal detector systems SMD line in pressure S152 mainly composed of:

•             1 electronic interceptor "MDE" high sensitivity with angular pre-drilled for clamping.

•             1 electric control panel.

•             1 pipe built with inert material not subject to static electricity complete with edges for the connection to the pipe of the original conduit.

•             1 quick ejector model "DTA" to be placed after the MDE sensor to allow the bypass of the

main line and send the material to remove to the picker sleeve.

•             1 filter sleeve Ø 600 mm width from 3 to 4 m with opening back.

•             The electronic system is equipped with internal of self-diagnosis and has a internal contact which can be linked to your alarm system (siren, flashing, etc.).

 

 

 

 

BATT FORMING

 

 

Pos. 2.0  No. 1 AIRLAY MACHINE T2.4F1

 

Airlay-S machine T2.4F1

•       Machine designed for the working of natural and synthetic fibers, with max. percentage as indicated in the specifications attached. It is guarantee good uniformity of distribution of the product with a maximum tolerance of ±

10% on an average basic weight of 1.000 gr.

•       1 feeding systems in galvanized steel for load and distribution of the product, complete with stainless steel tray with suction nozzle and inspection doors.

•       1 independent power supplies, pneumatic

fiber transport system, exhaust air grilles, with

the intake system and door adjustment.

•       1 air recirculation system with air release ejector tangent to the cylinder opener realized with 4 fans regulated by inverter, power installed.

•       1 cylinder opener with strips of aluminium covered with spikes bolted to the external liner of the cylinder, engine regulated by an inverter.

•       1 incoming conveyor belt, curved motorized, in synthetic web, cylinder Ø 250, drag carpet

system with chains and sliding springs on shaped tracks, motor controlled by inverter.

•       1 outgoing conveyor belt driven, motor controlled by frequency converter, PVC belt. System of automatic driven vertical movement controlled by inverter. System of variation forming box thickness motorized automatic, stroke from 20 up to 300 mm, motor controlled by frequency converter.

•       2 inlet and outlet doors, opening with pneumatic system.

•       1 footway in painted carpentry for access to the machine.

 

Total electric power installed 35 kW approx.

 

 

 

 

 

 

Pos. 2.1  No. 1 AUTOMATIC WEIGHING SYSTEM

 

1 automatic weighing scale for automatic adjusting and control of basic weight, composed with:

•     1 support frame in painted carpentry.

•     1 tension cylinder driven.

•     4 cylinders transmission belt.

•       1 pneumatic bar for calibration of weighing system.

•     4 load cells for weight control.

 

 

 

 

Pos. 2.3  No. 1 SUCTION AND TRIMMING OF EDGES

 

•       Main structure in painted steel structural work.

•       2 driven knives Ø 400 mm thick. 7,5 heart hardened, hardness 55/57 HRC.

•       2 knives-holder units:

Manual transversal movement.

Pistons Ø 125 mm stroke 300 mm controlled by manual valve of ascent/descent.

•       1 cylinder ground Ø 160 mm, hardness 65 HRC.

•       1 motorization with variable speed.

•       2 edges intake vents, fixed to the knives-holder, support height adjustable during the manual functioning of the

operator.

•       1 edges suction fan with open blade suitable for transport of mixtures of synthetic and natural fiber. Motor direct, variable runs controlled by frequency converter.

•       Main structure in painted structural work.

•       1 footway for access to adjusting blades and for cleaning.

•       1 launch fan power 5,5 kW

 

Total electric power installed 7 kW.

 

 

 

 

 

 

BONDING

 

 

Pos. 3.0 No. 1 THERMOBONDING OVEN cod. W2T2.5H8.0B2

 

 

 

Functioning of the machine:

In the first section of the oven the product, overlapped between the two webs, enters in the first heating section where it is crossed with the air from top to bottom, while in the following sections there will be the exchange in the contrary alternate sense, this permits the penetration of heat into the water table with ease and homogeneous temperature.

Calibration with the two overlap webs, mechanically adjustable in height, is necessary so as to achieve the thickness and density desired, these first four sections allowing the fusion of the

thermobonded fibers and consequently the consolidation of the water table, after the heating step occurs the calibration with two cooled cylinders.

In the last section, the product is cooled with two powerful fans so as to make possible the further processing of cross-cutting trimming, stacking or rolling.

 

Inlet Module

•       Main frame in folded sheets and painted steel profiles.

•       Idle cylinders in balanced and turned steel.

•       2 motorized adjustable brushless 0,75 kW recordable.

•       2 screws for removing material Ø 150 mm 0,75 kW driven.

•       2 web centering systems with electromechanical system 0,5 kW.

 

Main Frame and insulation panels

Main frame in folded galvanized sheets and painted steel profiles, coating panelling in fire painted steel, with interior insulation in mineral pressed wool 120 mm thickness.

 

 

 

 

Anti-deflagrating doors

4 anti-deflagrating doors are expected in case of explosion.

 

4 heating sections

The  heating  area  occurs  in  the  4  sections  in  inlet  oven  for  the  total  length  of  8,8  m. Ventilation product is directed from bottom to top and from opposite sense, on  each section from

2,2 m. and the temperature adjusting is independent, set from control panel.

 

Distribution air on the chambers

To have a perfect distribution for each heating section, the air has been blown from powerful fans into the distribution and equalization chambers, the uniformity of air distribution is guarantee by removable holed sheets.

 

Heating with natural 2 gas burners

2 burners are supplied fully mechanically and electrically assembled so as to form a compact unit and ready for the use, mounted on the board machine, after connection to the intake pipe of the gas fuel, the power line connection and interconnection between the generator and control panel. Note: on each section of 4.4 m the adjusting of temperature is independent.

 

1st gas burner power:

•    max.      W1       =  500 kW

•    min.       W2       =   50  kW

2nd   gas burner power:

•    max.

W1

=

500 kW

•    min.

W2

=

50  kW

 

Fuel

•     Fuel type                                  =          Natural gas

•     P.C.I. fuel

 

=

8.200

Kcal/Nm³

•     Fuel specific gravity

 

=

0,72

Kg/Nm³

•     Fuel pressure

P1

=

0,15

Bar

•     Gas Rules

 

=

EN 746.2

•     DN group gas valves

 

=

DN 25

 

2 Fans

•    2 recirculation air fans, capacity 20.000 m³/h, prevalence 200 mm H2O installed power 15 kW, 4 poles adjustable speed with inverter.

•    Nominal speed cross product 3 m/sec.

 

Filter:

The zone of the fan is protected from the filter which is easily removing.

 

1 Suction exhauster

1 suction exhauster is expected for the 4 sections, capacity 12.000 m³/h, installed power 11 kW

with frequency converter.

 

Fire protection system

Fire system with some spray nozzles on each section of the heating.

The command is manual by a valve positioned on burner side at man height. Min. working pressure 3 BAR.

 

 

 

 

Upper conveyor belts in metallic web

•       Upper conveyor belt in metallic web in iron type 464/T step 12.5 x 2.5 round wire Ø 2.7, round faller Ø 3 mm, weight 13 kg mq.

•       Belt width 2.600 mm.

•       Tension cylinders in turned steel, cylinders width 2.800 mm.

•       Installed power 2,2 kW with frequency converter.

•       Pneumatic tensioning system.

•       Centering system is type automatic electro-pneumatic.

 

Magnetic system of upper web support

Magnetic system are expected for each section of heating, complete with upper metallic protection;

with magnets are provided on each section.

 

Upper belt movement/Calibration:

•     The calibration is made through the vertical movement of upper belt, the moving is made by 3 independent lifting system with mechanical jacks motorized, the control occurs from the pulpit of command with display of set quota.

•     Installed power 1,5 kW with frequency converter.

•     Useful passage width from 5 to 500 mm.

•     All cylinders places into the dryer are supplied with supports with bonding bearings.

 

Lower conveyor belts in metallic web

•       Lower conveyor belt in metallic web in iron type 464/T step 12.5 x 2.5 round wire Ø 2.7, round faller Ø 3 mm, weight 13 kg Mq.

•       Belt width 2.600 mm.

•       Tension cylinders in turned steel, cylinders width 2.800 mm.

•       Installed power 2,2 kW with frequency converter.

•       Pneumatic tensioning system.

•       Centering system is type automatic electro-pneumatic.

 

Cleaning system

Double cleaning system for both belts of the oven is included.

The system is equipped 2 motorized brushes kW 0,75 recoverable, with tank for waste collection

 

2 motor screws for product removal

The automatic system is equipped with 2 motor screw Ø 200 mm motorized kW 0.75.

 

Product evacuation:

In order to guarantee the maximum security level and avoid accidents risks in case of sudden stop of oven due to lack of power, we expected a manual emergency system of the belt, which by a mechanical graft allows the operator to move the belt and evacuate the material inside.

 

1 system of working width suction adjustment

A mechanical system with manual control (motorized also subsequently) is expected in 2 lateral bands to adjust the working width; this allows, by the moving of movable panels positioned flush with the lower perforated plates, the variable adjustment ranging for 400 mm, for side,  the quota is displayed on indicators.

 

2 hoods in inlet and outlet of oven for fume suction

•       Built in electro-zinc plates thickness 10/10.

•       Suction tube connected to the exhaust.

•       Adjustment damper in stainless steel.

 

 

 

 

Outlet module at end oven

•       Main frame in folded sheets and profiles in painted steel.

•       Cylinders in steel turned and balanced.

•       No. 2 web tensioning systems with pneumatic system.

•       No. 1 motor 4 kW with inverter.

 

Total electric power installed among oven + calender  75 kW approx.

 

 

 

Pos. 3.1 No. 1 COLD CALENDER

 

1 cold calender in outlet oven, composed by:

•       2 calibrator cylinders Ø 400 mm 2.600 mm wide.

•       Superficial  treatment  chrome  and  ground  with chrome thickness 0,20/0,25 micron.

•       Working pressure 10 Kg/cm.

•       Working temperature + 5° C + 15° C.

•       Thermal power 20.000 K/Frig. total.

•       Refrigerated liquid capacity 22 mc/h.

•       2 mono-flow joints 1.5”.

•       1    system    with    upper    calibrator     positioning cylinder with pneumatic system.

•       1 motor of calibrator cylinder of 2,2 kW controlled by inverter, transmission with chain movement.

•       2 precision jacks for adjustment of product thickness, motorized.

The adjustment of the calibration can be carried out with the machine in running by removing air to the upper cylinders. The movement is manual by hand-wheel.

•       1 control pneumatic board for manage the rise/down of calender.

 

 

 

Pos. 3.2 No. 1 WATER CHILLER

 

•       1 Chiller series Hyperchill ICE010.

•       Machine suitable for the cooling of fluids such as water or

mixtures of water and glycol or low viscosity fluids.

•       Temperature range of the cooling: from +5° C to +30° C.

•       1 accumulation tank integrated in carbon steel.

•       The evaporator immersed in the tank is of the coaxial type, tube in tube, in perfect countercurrent, for a good heat

exchange.

•       The  circulation  pump  is  of  the  peripheral  type,  with  a prevalence  of  3  bar  available  with  integrated  bypass water.

•       The  pump  intakes  the  water  from  the  tank  at  the  set temperature, and pushes it towards the user.

•       A manometer displays the pressure always available for the use.

•       Electronic control main functions.

•       Total electric power installed 4 kW.

 

 

 

 

Pos. 3.3 No. 1 COOLING SYSTEM

 

•       Frame in painted steel structural work.

•       Suction surface 4 m².

•       Belt width 2.600 mm.

•       1 powerful variable speed fan power 22 kW provides the cooling through the suction of environment air which, crossing the product from the top to the bottom, cools it.

•       Air capacity 35.000 m³/h. prevalence 150 mm

H2O.

•       1 conveyor belt in steel type TR 155/G, similar

to the lower belt of the oven but more closed to avoid fingerprints on product.

•       1 motor installed power Kw 2,2 with frequency converter.

•       1 manifold expelling air with fire-fighting system incorporated, while the chimney is excluded from the supply.

•       Electric power installed 17 kW approx.

 

 

 

 

END OF LINE

 

 

Pos. 4.0 No. 1 SLITTER CUTTER

 

•       5   longitudinal   holder-knives   units   with   independent groups for regulation of the working pressure, mounted on side knife.

•       5 blades Ø 300 mm ground and heart hardened.

•       Minimum working distance between blades is 200 mm.

•       Useful stroke 100 mm with cylinder Ø 80 mm, thrust 6

Bar 300 Kg.

•       Movement of knives with manual hand-wheel.

•       Max. working speed 25 m/min.

 

Electric power installed 4,5 kW approx.

 

 

 

Pos. 4.1 No. 1 GUILLOTINE CROSS CUTTER

 

The machine offered is completely automatic, it has electro-mechanical functioning and is without brake-friction group; all parts of the machine are over size and suitable to the continuous functioning.

The machine is provided with a direct control system of the position and an

electronic management of the stroke of the

TDC, avoiding to obtain an high cadence of cutting and a reduced noise emission.

All functions of the machine are managed

by PLC.

Inter-apace between the blade is manually adjustable.

 

Support frame

A robust support structure in electro-welded steel, stabilized and worked with the machine, it guarantees a high precision of longitudinal and transversal cutting.

 

Tension creel

Complete with tire pneumatic presser, for the tension of the material to be slit.

The calender is provided with an upper roller that moves vertically and one lower, provided with counterbalanced rotational motion, positioned so as to facilitate the invitation of the material, with the possibility of adjusting of the crushing pressure of the cylinders.

The handling system of rollers is completely mechanical, by means of cogged belts and pulleys driven by gear box.

The cogged belts, made of an elastic material body and a resistant insert in strands of synthetic

fiber, are with double cogging, external and internal and tensioned by pneumatic tensioner.

 

 

 

 

The use of cogged belts has benefits such as:

•       no sliding between the units connected

•       min. initial tension

•       min. stress on the supports

•       strong torques transmitted at low speed

•       low noise and also lack of maintenance.

 

Cross cut unit

The cutting operation is electro-mechanic, controlled by synchronous auto-brake motor with inverter, which performs the function of brake-clutch combination unit.

The lack of mechanical brake-clutch unit, to drive the cutting group, ensures silent during the production cycle, fluidity in movement and energy saving.

The lubrication of the cutter is with grease progressive.

The cutter also is provided with blade-holder, abundantly dimensioned, and then with limited setbacks that ensure a perfect cut.

The lower unit is provided with nylon block high density with 4 working positions.

 

Conveyor belts in inlet and outlet of the cutter

The machine in object provides for the installation of an input belt and an output belt, respectively for feeder and displacement of the material.

 

Electric power installed 7,5 kW.

 

 

 

Pos. 4.2 No. 1 END LINE WINDER

 

•       Tangential winder with two cylinders driven

2.500 mm wide.

•       Max. speed 25 m/min.

•       Max. roll diameter 1.200 mm.

•       Frame in painted steel structural work.

•       2 fix supports for guiding of shaft 3”.

•       1 drive cylinder kW 4.

•       1 cylinders motorization transmission with

chains movement.

•       Manual roll discharge.

•       Electric power installed 4 kW.

 

 

 

 

Pos. 4.3 No. 1 GRINDING TRIM MACHINE T500

 

1 grinding trim machine for recycle the trims and send them back in line:

•       Working width 500 mm.

•       Entry with presser cylinder covered.

•       Entry cylinders driven under inverter.

•       Max. entry speed 13,5 m/min.

•       Covered drum.

•       Fan for suction of fiber.

•       Electrical board on machine’s board.

•       N.B: it is not possible to grind all

calendered trims and to be able to pack

them we propose you a press packaging waste as optional.

•       1 automatic humidification system on machine inlet, made in stainless steel, installed power

0,25 kW approx.

•       Electric power installed 17 kW approx.

 

 

 

 

PACKAGING

 

 

Pos. 5.0  No. 1 BY-PASS CONVEYOR BELT

 

•       1 by-pass conveyor belt is moved in the case of winding of the rolls. In the case of production of panels is necessary for the connection between the guillotine and the stacker.

 

 

 

Pos. 5.0  No. 1 STACKER FOR PANELS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•     Pieces length min. 500 max. 1.500 mm.

•     Pieces width min. 500 max. 1.200 + 1.200 mm.

•     Max. package height 1.200 mm.


•     Useful working width 2.400 mm.

 

•     Acceleration for material posting max. 60 m/min.

 

Machine composition:

•       No. 2 inlet opening guards protected by safety micro.

•       No. 2 outlet opening guards protected by safety micro.

•       No. 1 lower belt in PVC.

•       Frame in painted steel structural work.

•       Inlet belt to accelerate and posting of slabs.

•       Inclined ramp with input taking cylinder

•       Slabs stacking system with translate cart.

•  

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You're reviewing:V-1041 AIRLAY- FELT LINE 2400mm