M-5283 ELMARCO NANOSPIDER PRODUCTION LINE

American Plant & Equipment

4200 South Church Street Ext.

Roebuck, SC 29376 USA         

Phone: 8645740404

Cell: 8645901700

Fax: 8645767204              

EMail: apesales@americanplantandequipment.com

Website: www.americanplantandequipment.com, www.americanplantandequipment.net

Contact: Mr. Victor LeBron

REFERENCE NUMBER: M-5283 (13131CKAKT12U) L

ELMARCO NANOSPIDER PRODUCTION LINE

NANOSPIDER PRODUCTION LINE

NS 4S1000U

IDEAL PIECE OF ELECTROSPINNING EQUIPMENT FOR THOSE READY TO SCALE UP THEIR PROCESS FROM A LAB CONCEPT TO A HIGH VOLUME INDUSTRIAL PRODUCTION

SAFE AND RELIABLE EQUIPMENT THAT DELIVERS COST EFFECTIVE, UNIFORM NANOFIBER WEBS

OPTIMIZED FOR NON WATER SOLUBLE POLYMERS, WITH MINIMIZED USAGE OF SOLVENTS THE NS 4S1000U IS BASED ON ELMARCO’S PROPRIETARY NEEDLE-FREE ELECTROSPINNING PROCESS, TO DELIVER THE PERFORMANCE THAT YOUR PRODUCTS AND CUSTOMERS NEED

2 SPINNING MODULES

4 SPINNING ELECTRODES (2 PER MODULE)

MODULES CAN BE OPERATED INDEPENDENTLY, ALSO WITH DIFFERENT POLYMERS

SPINNING ELECTRODE WIDTH: 1.0 M (CONFIGURABLE BETWEEN 0.3 TO 1.0 M)

SPINNING VOLTAGE: 0 TO 140 KV

SUBSTRATE SPEED: 0.2 TO 12.0 M/MIN

SPINNING DISTANCE: 140 TO 290 mm

MEETS ALL CE REQUIREMENTS

HEIGHT: 2200mm, LENGTH: 2100m, WIDTH: 2200mm, WEIGHT: 1200 KG

0.3 TO 1.0 M EFFECTIVE WIDTH OF NANOFIBER LAYER

DELIVERS HIGH QUALITY MATERIALS IN A COMPACT AND AFFORDABLE FORM FACTOR

FOUR SPINNING ELECTRODE SYSTEM ALLOWS FOR HIGH THROUGHPUT

DESIGNED FOR 24 HOURS / 7 DAYS OPERATION

AUTOMATIC PRODUCTION CONTROL SYSTEM

THROUGHPUT EXAMPLE: 0.45 G/MIN FOR PA6 ON PA SPUNBOND, 150 NM FIBER DIAMETER, 1.0M WIDTH

HGIH NANOFIBER WEB UNIFORMITY

LOW VOLUME POLYMER SYSTEM

LOW SOLVENT CONSUMPTION

MINIMIZED SOLVENT USAGE

LOW SOLVENT EVAPORATION

POLYMER AND SOLVENT FLEXIBILITY

BETTER ABLE TO HANDLE VOLATILE SOLUTIONS

TWO SEPARATE SOLUTIONS BATHS

NEEDLE-FREE TECHNOLOGY ALLOWS EASY PROCESS OPTIMIZATIONS

SMALL FOOTPRINT, SIMPLICITY EASY TO FIT INTO YOUR FACILITY

STANDARD CONNECTIONS FOR EASIER PLANT INTEGRATION

PERIPHERALS

POLYMER MIX STATION

UNWIND / REWIND

AIR DRYER

ADHESION PRE-TREATMENT

FILLING AND CLEANING STATION

AIR PREMEABILITY TESTER

HUMIDITY CONTROL

WASTE AIR TREATMENT

POWER CONSUMPTION: UP TO 3KW (WITHOUT PERIPHERALS)

WEB

SUBSTRATE

MAXIMUM WIDTH 1100mm

POTENTION SUBSTRATES: CELLULOSE, SYNTHETICS, FIBERGLASS, FOILS

SUFFICIENT TENSILE STRENGTH, THICKNESS AND CONDUCTIVITY NECESSARY

POLYMERS

OPTIMIZED FOR NON WATER SOLUBLE POLYMERS

COMMONLY USED POLYMERS: POLYAMIDES, PAN, PES, PSU, PVDF, ETC.

FIBER METRICS

CONTROLLED FIBER DIAMETERS: APPROXIMATELY 80 TO 700 NM

FIBER DIAMETER DEVIATIONS: +/- 30%

BASIS WEIGHT: 0.02 TO 4 G/M² (FOR A SINGLE PASS)

PROCESS

THROUGHPUT: DEPENDS ON POLYMER, SUBSTRATE, PROCESS, AND FIBER DIAMETER

EXAMPLE: 0.45 G/MIN FOR PA6 ULTRAMID B24 ON PA SPUNBOND, NANOFIBER LAYER WIDTH: 1.0 M, FIBER DIAMETER: 150 NM +/- 25%, SPINNING VOLTAGE: 100 KV, TEMPERATURE: 22°C, RELATIVE HUMIDITY: 30%

EFFECTIVE WIDTH OF NANOFIBER LAYER: 0.3 TO 1.0 M

WORKING TEMPERATURE: 20 TO 30 °C

WORKING HUMIDITY: 20 TO 40 % RH (INFLUENCE ON THROUGHPUT)

CYCLE TIMES

OPERATION: 24 HOURS / 7 DAYS

START UP TIME: UP TO 20 MIN

POLYMER REFILLING: 10 MIN

OPERATING MODE: BATCH

VOLUME OF SOLUTION PER BATCH: 18 L

MAINTENANCE

REGULAR MAINTENANCE TIME: TOTAL OF 15 HOURS/MONTH (DEPENDS ON PROCESS)

CLEANING OF SPINNING COMPONENTS: MANUALLY OR IN A CLEANING STATION

SITE

OPERATING STAFF REQUIRED: 1 PERSON PER SHIFT

PRODUCTION PREMISES: 10 M X 10 M SPACE REQUIRED

RECOMMENDED DUSTINESS CLASS: ISO CLASS 8 (FED CLASS 100 000)

CONNECTIONS

VOLTAGE SUPPLY: ADAPTED FOR GRIDS IN ALL COUNTRIES

EXHAUST VENTILATION: 2000 M³/HOUR

APPROPRIATE TREATMENT OF VENTILATION WASTE

COMPRESSED AIR REQUIRED

INERT GAS REQUIRED

NOTE: SITE REQUIREMENTS COVER NS 4S1000U AND PERIPHERALS

QUANTITY AVAILABLE: 1