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NovaStar, SF101, Foam Extruder, L/D Ratio 55:1, Single Screw, 38CrMoAlA Alloy Steel (New)

NovaStar, SF101, Foam Extruder, L/D Ratio 55:1, Single Screw, 38CrMoAlA Alloy Steel

Description

  1. Overview
    1. Single screw extruder reducer is a high efficiency transmission device designed for extruder matching, which adopts modular design and is equipped with high specification thrust bearing.
    2. It has the advantages of compact structure, high bearing capacity, stable transmission, high efficiency, low noise and high reliability.
    3. The reducer is equipped with natural cooling, oil immersion lubrication.
    4. Gear and shaft parts are made of high strength alloy steel.
    5. Gear is processed by carburizing, quenching and grinding.
  2. Barrel Screw
    1. High quality 38 crmoaia alloy steel.
    2. The material is heat treated by tempering, normalizing and nitriding.
    3. Ensure the straightness of the barrel screw and keep the same type during the heating process.
    4. The fit clearance between the barrel and the screw is within a reasonable range.
    5. The screw structure is suitable for the rationality of product pressure, conveying, plasticizing and extrusion.
    6. With the same type of screw, we have better winding wall thickness, heat preservation and pressure holding effect, and the length diameter ratio is 55:1, the product made by us has good plasticization and stability.
    7. Unique water jacket with beautiful appearance and effective prevention of heat transfer to ensure smooth feeding.
  3. Screen Changer
    1. Round single-plate double-position hydraulic filter is external heated by the ring heater, which is safe, energy-saving and environmental protected, the whole equipment heating can be more uniform, the overall performance can be improved effectively.
    2. Innovative structural design improves the phenomenon of material leakage and stagnation, so that the rapid replacement of filter screen can achieve the best effect.
    3. Using flexible seal device, it can meet any polymer high extrusion volume production, with different standards of extruder use.
    4. Double station quick screen change time ≤ 2 s, filter diameter is optional from Φ70 to Φ450.
    5. High wear-resistant, high pressure-resistant, high-precision filter design, can improve the effective filtering area and filtering quality.
    6. Under the conditions of pressure 25 Mpa and temperature below 300 °C, its service performance will not be affected.
    7. There are two filter cavities in the filter body, which are suitable for the process without frequent screen changing, and no need to stop the machine when changing the screen.
  4. Heating Ring
    1. The whole machine incorporates cast aluminum heating ring, which has good heating and heat preservation effect and long service life.
    2. The cooling section incorporates widened and thickened inner string water heating ring, which can automatically control the cooling time and save the start-up time.
  5. Water Pipe and Sink
    1. Water pipe and sink are made of 304 stainless steel, beautiful and generous, long service life, no rust.
    2. The cooling water of the fuselage is automatically controlled by solenoid valve, manually controlled and sprayed externally to shorten the cooling time and reduce waste.
  6. 304 Material
    1. The one-way valve is made of 304 material with high safety performance.
  7. Air Ring
    1. The air ring is made of cast aluminum and controlled by a separate fan.
    2. The air volume and use can be adjusted freely.
  8. Traction Roller
    1. The traction roller is made of large diameter and thick wall pipe, which not only has large wrap angle area and stable traction speed, but also has knurling and chrome plating treatment on the surface to increase friction.
    2. The traction motor is directly connected by reducer, which not only does not lose the stable transfer, but also effectively avoids the chain operation and other unsafe factors.
  9. Flattening Roller
    1. The flattening roller is made of aluminum alloy, which is high-grade and atmospheric, and has a long service life.
    2. The flattening effect is better when producing thin sheets.
  10. Winding Device
    1. The winding device incorporates the weighted rotary shaft, which can bear higher product weight.
    2. The air expansion shaft is integral type, so as to avoid unstable operation due to uneven connection.
    3. The air expansion shaft is controlled by frequency conversion motor, with stable torque.
    4. Through calculation, the torque is automatically adjusted, with high safety factor.
    5. The motor and transmission shaft are connected by synchronous belt, avoiding some disadvantages of the chain.
  11. Talcum Powder Feeder
    1. Talcum powder feeder adopts Italian technology, screw winding is made of stainless steel alloy, controlled by frequency converter, avoiding injection instability caused by poor fluidity of talcum powder.
  12. Electrostatic Spraying
    1. Electrostatic spraying process is incorporated for electric cabinet and upper and lower shield, galvanized iron plate is used, rust free, edge free, paint film quality, including coating finish and adhesion, are greatly improved, humanized design, easy to disassemble and check.
  13. High Grade Strength Screws
    1. 8.8 grade high-strength screws are used for equipment, and 12.9 grade high-strength screws imported from Taiwan are used for important parts.
  14. Frame Body
    1. The frame body is made of national standard steel, and its weight and thickness can meet the national standard.
  15. Stainless Steel Hopper
    1. The equipment incorporates stainless steel hopper, which can place magnetic frame to prevent iron impurities such as screws from falling into the screw and causing damage.
  16. Plasma Electrostatic Eliminator
    1. The plasma electrostatic eliminator used in the traction part has significant effect on the heat dissipation, cooling and electrostatic elimination of the product.