Picanol, PAT, Complete Air Jet Weaving, Dyeing, Finishing and Printing Plant

Description

  1. Overview
    1. Complete air jet weaving plant currently weaving bed sheeting and home textiles
    2. 130 Picanol air jet looms
    3. Installation and start-up technicians available who have been working on these machines to install the machines and assist with start-up and running
    4. 4 Ingersoll Rand Centac air compressors
  2. Weaving
    1. 24 Picanol air jet looms, type PAT EU 330, with weft mixing, 2 IRO prewinders, leno selvedges
    2. 24 Picanol air jet looms, type PAT 2 NW 280, with weft mixing, 2 IRO prewinders, selvedge tucking-in devices, micro processor control
    3. 10 Picanol air jet looms, type PAT 2 NW 280, with weft mixing, 2 IRO prewinders, leno selvedges, micro processor control
    4. 72 Picanol air jet looms, type PAT 2 EW 280, with weft mixing, 2 IRO prewinders, leno selvedges, micro processor control
  3. Dyeing, Finishing And Printing
    1. Kusters-Aztec pad thermosol continuous dyeing line, 1985, max fabric width 320 cm for continuous solid shade dyeing of polyester/cotton
    2. Entrance frame, Kuster dye padder type 222, 11 sheeting, 2 swimming rollers in horizontal arrangement
    3. Aztec infra red pre dryer, gas heated
    4. 12 drying cylinders, PTFE covered
    5. Aztec semi contact hot flue with 16 semi contact cylinders, gas heated
    6. 3 water cooled cylinders
    7. Accumulator, A-frame batcher
  4. Rotary Screen Printing Machines
    1. Johannes Zimmer rotary screen printing machine, max printing width 280 cm, installed 1988, 8 colors (more possible), magnet system manufacturer, 7 chamber thermofluid oil heated dryer
    2. Johannes Zimmer rotary screen printing machine, max printing width 280 cm, circa 1978, 15 colors, magnet system manufacturer, 6 chamber gas heated dryer
  5. Flat Bed Screen Printing Machine
    1. Zimmer flat bed screen printing machine, blanket width 365 cm, table length 36 m, used for printing quilt covers, max repeat size 240 cm, for printing all sizes including king size duvet covers, can do king size, 4 chamber thermofluid oil heated dryer
  6. Stenter Line
    1. Babcock Famatex stenter line, completely and constantly updated up to 2003, max working width 3400 mm
    2. Morrison vertical padder unit
    3. Mahlo weft straightener, manufactured 1990
    4. Clip chain, 10 chambers (6 x steam heated, 4 x gas heated), cooling zone
    5. Driven batcher unit, controls panel, electrical panel, fumes extraction
  7. Calenders
    1. Dinting open width calender, manufactured circa 1985, completely overhauled 2003, bowls face width 3050 mm, working width 3000 mm, 5 bowls calender, 2 separate units: 1 x 2 bowls steel/cotton, 1 x 3 bowls cotton/cotton/cotton, cotton bowls diameter 600 mm approx, steel bowl diameter 405 mm approx, steam heated, hydraulic pressure, max pressure 30 tons, max speed 70 m/min, new hydraulic unit, new gear box, new motor, electric and control panels, 1 spare cotton bowl
    2. Ramisch Kleinewefers calender, manufactured 1989, bowl face width 320 cm, type RK360, 3 bowls: chromed steel (360 mm dia), cotton (640 mm dia), cotton (640 mm dia), steel bowl steam heated, heavy hydraulic pressure to 60 tons, seam detector, metal detector
  8. High Temperature Jigger
    1. Vald Henriksen high temperature jigger, year 1989, machine no 3020, high temperature pressure jigger, roller width 3200 mm, batch diameter 1200 mm, stainless steel, for batch dyeing of solid shades of polyester/cotton without crease marks, pressure kier with hydraulic opening and closing operation, heat exchanger, additional tank with pump, circulation pump, fully automatic microtex uni controller
  9. Inspection Machines
    1. 2 La Meccanica inspection machines, years 1985/1987, roller width 3000 mm, comprising: separate de-batching unit, operator platform, inspection table with angled illuminated inspection panel, exit with A-frame batching