Barmag, Rieter, J 0/10, B.C.F. Polypropylene Extrusion Line, 8 Positions, 6 to 10 Tons/Day

Description

  1. Line 1: Bcf Production Line For Polypropylene Single And Double Color Carpet Yarns (Barmag / Rieter)
    1. Inventory number: E-4186
    2. Starting from raw material transportation, including stretch-texturizing equipment, and concluding with the winder (without the steel frame for erecting the machine and the air cabinet).
    3. Technical Data
      1. Raw material: PP-pellets and masterbatch.
      2. Dtex: 1600 - 2900.
      3. One line of 8 positions, consisting of 2 yarns per position of double color.
      4. In-line air-texturizing and entangling by means of air jets.
      5. Total capacity: 6 to 10 tons a day depending on dtex.
      6. Filament: trilobal.
    4. Equipment Description
      1. One volumetric dosage-system of PP with MB Mann & Hummel equipment.
      2. Two Barmag extruders with pressure and temperature control.
      3. One spinbeam for 8 positions (2 spinnerettes per position) with two spinpumps for each spinnerette.
      4. One drive with 16 gearboxes for the meltpumps.
      5. One diphylboiler.
      6. Eight quench cabinets and 8 downpipes (without quench air cabinet).
      7. One texturizing machine consisting of 8 positions for 2 yarns, mono- and double color, texturizing and winding with invertors.
      8. The line requires 16 spinnerettes.
      9. Number of spinnerettes in total: 40 with 100 trilobal holes.
      10. Total number of spinnerette holders (= mounting blocks): 40.
    5. Texturizing Machine (8 Positions) Rieter J 0/10 - Mechanical Description Of Each Position
      1. Spin-finish pump (8 drives for 8 positions).
      2. Spin-finish jets (2 for each yarn).
      3. 2 pairs of scissors and 1 suction gun.
      4. Yarn guides.
      5. Take-up godet with separator roll with invertor.
      6. Pre-heating duo-godets (heated) (duo I) with invertor.
      7. Stretching duo-godets (heated) (duo II) with invertors.
      8. Texturizing jets (one for each yarn).
      9. Cooling drum.
      10. One exhaust fan for cooling drum for 8 positions.
      11. Air-entanglement box for two yarns.
      12. Take-off godet duo with invertor.
      13. Automatic doffing winder for 2 yarns, type Rieter J7/A3.
    6. Electrical Equipment
      1. One set of invertors for each position consisting of: one invertor for take-up roll, one invertor for pre-heating duo, two invertors for stretching godets, one invertor for take-off-godets, two invertors for winder.
      2. For 8 positions: 8 general supply cabinets and temperature control cabinet.
      3. Electric power: 380V 3F ± N + ground 50 Hz - 450 kW/hour.
      4. Air pressure: 10.5 bar mm - 4 m3/position/min.
      5. Vertical construction: 12 m high.
  2. Line 2: Bcf Production Line For Polypropylene Single And Three Color Carpet Yarns (Barmag)
    1. Starting from raw material transportation, including stretch-texturizing equipment, and concluding with the winder (without the steel frame for erecting the machine and the air cabinet).
    2. Technical Data
      1. Raw material: PP-pellets and masterbatch.
      2. Dtex: 1600 - 2900.
      3. One line of 8 positions, consisting of 3 yarns per position of triple color.
      4. In-line air-texturizing and entangling by means of air jets.
      5. Total capacity: 6 to 10 tons a day depending on dtex.
      6. Filament: trilobal.
    3. Equipment Description
      1. One volumetric dosage-system of PP with MB Mann & Hummel equipment.
      2. Three Barmag extruders with pressure and temperature control.
      3. One spinbeam for 8 positions (2 spinnerettes per position) with three spinpumps.
      4. One drive with 24 gearboxes for the meltpumps.
      5. One diphylboiler.
      6. Eight quench cabinets and 8 downpipes (without quench air cabinet).
      7. One texturizing machine consisting of 8 positions for 2 yarns, mono- and three color, texturizing and winding with invertors.
      8. The line requires 16 spinnerettes.
      9. Number of spinnerettes in total: 40 with 100 trilobal holes.
      10. Total number of spinnerette holders (= mounting blocks): 40.
    4. Texturizing Machine (8 Positions) Barmag Stm25 - Mechanical Description Of Each Position
      1. Spin-finish pumps (1 drive for 8 positions).
      2. Spin-finish jets (1 for each yarn).
      3. One pair of scissors and 1 suction gun.
      4. Yarn guides.
      5. Take-up godet with separator roll with invertor.
      6. Pre-heating godets (heated) with invertor.
      7. Stretching godets (heated) with invertor.
      8. Texturizing jets (one for each yarn).
      9. Cooling drum.
      10. One exhaust fan for cooling drum for 8 positions.
      11. Air-entanglement box for two yarns.
      12. Take-off godet with invertor.
      13. Automatic doffing winder for 2 yarns, type Barmag SW4R.
    5. Electrical Equipment
      1. One invertor for: take-up rolls, pre-heating rolls, stretching godets, take-off-godets, and for winders.
      2. For 8 positions: 8 general supply cabinets and temperature control cabinet.
      3. Electric power: 380V 3F ± N + ground 50 Hz - 450 kW/hour.
      4. Air pressure: 10.5 bar mm - 4 m3/position/min.
      5. Vertical construction: 12 m high.
  3. Line 3: Faré Extrusion Line For Production Of Polypropylene Staple Fibre - Superstaple 16"
    1. Equipment Description
      1. One PP extruder dia 180 mm L/D = 35.
      2. One color extruder dia 75 mm L/D = 35.
      3. One screen changer.
      4. 4 x 4 positioned spinning beam.
      5. 16 spin packs.
      6. 16 spin pumps.
      7. 1 exhaust for spinning fumes.
      8. 1 draw stand I 14/290-800 heated.
      9. 1 heating duct I L = 4 m.
      10. 1 draw stand II 7/290-800.
      11. 1 heating duct II L = 4 m.
      12. 1 draw stand III 3/290-800.
      13. 1 tow stacking unit.
      14. 1 pre-steamer.
      15. 1 crimper WW = 160 mm, dia = 200 mm.
      16. 1 baler 60 ton.
    2. Production: 900 kg/h.
    3. Year of construction: 1981.
    4. Pictures available.