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NovaStar, FG106, CNC Continuous Foam Manufacturing Line, 9-50 kg/m³ Density, Automatic Cutting (New)

Description

  1. Overview
    1. Inventory number: E-4299-A
    2. Cnc continuous foam manufacturing line (new).
    3. Used for continuous producing flexible polyurethane foam (maxfoam), which density is 9~50kgs/m³.
    4. It can be automatic cutting the foam into difference sizes which is according to client’s requirement.
    5. Addition safe doors and viewing windows on two sides and addition passageway for viewing on two sides.
    6. It can be realized numerical control with accurate and convenient ration during the whole production.
    7. It becomes more easily and stable to operate the machine.
  2. Automatic Formulation Function
    1. The computer can be automatic to generate formulation for your reference and calculate the dosage of material if you input the density and color which you need.
    2. The computer can be automatic to check if the formulation is correct when you give the input of material.
  3. Costing Function
    1. The computer can be automatic to display the input of chemical material and the output of foams in each foaming produce.
  4. Printing Function
    1. All information including the formulation, the input of chemical material and the output of foams can be printed.
    2. The exact data can be used to strengthen management.
  5. Electronic Metering System
    1. The metering system is adopted the advance electronic metering pumps from U.S.A. and the monitoring equipment.
    2. Through computer, it can display formulation’s dosage of 12 groups’ chemical material and actual supply in figure or diagram.
    3. The metering system can be automatic to adjust it with great precision when the actual supply cannot meet the formulation requirement.
    4. It is the base to produce the good foam and to reduce the unnecessary wastage with this function.
  6. High Speed Mixing System
    1. It uses two step mixing with low-pressure and high-speed.
    2. This can make the foam’s air hole fine and smooth.
    3. It presets cycle cooling and automatic cleaning functions.
  7. Adjustable Oven System
    1. The width of two moving side wall can be adjusted for producing difference width foam.
    2. The height of six steps raising platform can be adjusted for producing difference density foam.
  8. Automatic Cutting System
    1. It is computerized control.
    2. It can change the cutting length in any time.
    3. Degree of accuracy +/- 1mm.
  9. Automatic Thermostat Apparatus (Optional, At Extra Charge)
    1. It can maintain the suitable temperature of chemical material in order to producing high quality foam.
  10. Main Technical Data
    1. Chemical material: ≤12 groups
    2. Foaming type: trough foaming or spray foaming
    3. Speed of mixing: ≤5000 rpm/min
    4. Length of oven: 12.5 m
    5. Raising platform: 6 steps, total: 6.25 m
    6. Length of conveyor: 18 m
    7. Width of foam: 1.3 m – 2.25 m
    8. Height of foam: ≤1.25 m
    9. Speed of foaming: ≤8 m/rpm
    10. Max output: 250 kgs/min
    11. Total power: 70.85 kw
    12. Dimension: 38 m (l) * 4.5 m (w) * 4 m (h)
  11. Equipment List
    1. Standard main machine:
      1. 2*4 m of working table: 1 set
      2. Shelf for mixing head: 1 set
      3. 6 steps of fall plate (6.25 m): 1 set
      4. Paper system: 3 sets
      5. Exhaust system: 4 sets
      6. Moving side wall (15 m * 1.25 m): 2 sets
      7. Bottom conveyor (18 m * 2.25 m): 1 set
      8. Main shelf 12.5 m * 3 m * 3.3 m: 1 set (foaming width 1.3–2.25 m, adjustable)
    2. Block cutter: 1 set
    3. Transport system:
      1. Trolley: 4 sets
    4. Chemical storage system:
      1. 5 tons tdi tank (with cooling & stir): 1 set (make by 6mm stainless steel plate)
      2. 5 tons ppg tank (with cooling & stir): 2 sets (make by 6mm steel plate)
      3. 2 tons mc tank (with cooling): 1 set (make by 6mm stainless steel board)
      4. 150 kgs small tank: 8 sets (1.5mm stainless steel board)
    5. Feeding system:
      1. Viking pump (178 kgs/min) & motor for ppg: 1 set
      2. Magnetic pump (90 kgs/min) & motor for tdi: 1 set
      3. Magnetic pump (20 kgs/min) & motor for mc: 1 set
      4. Japanese pumps (11.5 kgs/min) & motor: 3 sets
      5. Japanese pumps (5.8 kgs/min) & motor: 2 sets
      6. Japanese pumps (3 kgs/min) & motor: 3 sets
      7. Fill pumps and motor: 2 sets
      8. Aluminum tube: 300 m
    6. Mixing system:
      1. 13 group main mixing head (output ≤250 kgs/min): 1 set
      2. Extra mixing head for silicon & air: 1 set
      3. Valve for small material: 9 sets
      4. 3 way valve for ppg1, ppg2 & tdi: 3 sets
      5. 22 kw/2800 rpm motor: 1 set
    7. Foaming trough: 2 sets (different side)
      1. Remark: moving spray system is the selective equipment. You would pay more if you need it.
    8. Auto electrical system:
      1. Electrical controlled bin (japanese electrical parts): 1 set
      2. Motor transducer (mitsubishi of japan): 18 sets
      3. Computer control panel (mitsubishi of japan): 1 set
      4. Electronic flow meter (for tdi, water & mc): 3 sets and glass flow meter (gauger with transmission device)
    9. Air compress and chilling machine for chemical available at extra charge.