Complete Polyester Filament Yarn Spinning and Texturizing Plant, Savio, Barmag, Rieter Scragg, ICBT, 14 Tons/Day Capacity

Description

Overview
1. Inventory number: E-5515
2. Complete polyester filament yarn spinning and texturizing plant for sale.
3. This plant is complete spinning/texturizing from chips to a 10 kg textured package as the texturizing machines are fitted with APS take-up-cradles.
4. The spinning plant can be sold separate.
5. The spinning plant is of modular construction consisting of three floors - the top floor being 45 feet from the ground level. (Modular construction means the machinery is housed in a steel frame).
6. This plant is ideal to produce (DTY) from chips to a textured package, and with the texturizing machines having A.P.S take-up-cradles he will be able to produce up to a 10 kg package with excellent dynamic performance under all conditions, with package vibration virtually eliminated. This in turn allows construction of packages totally optimized for ultimate unwinding performance with minimum helix angle and maximum axial disturbance.
Spinning Line 1 - Savio (1989/90)
1. Extruder screw 120 mm.
2. Take-up-winders Barmag SW4, 4000 mpm.
3. 16 spare winders.
4. Air handling unit.
5. Daikin chillers.
6. Capacity 8 tonne per day on 150 den.
Spinning Line 2 - Barmag (1993)
1. Extruder screw 90 mm.
2. Take-up-winders Barmag SW4, 4000 mpm.
3. Air handling unit.
4. Trane chillers.
5. Capacity 6 tonne per day on 150 den.
6. 4 tons per day on 75 den.
Compressors for Spinning Lines
1. Complete with receivers, dryers etc (running).
2. Atlas Copco GA 75, year 1998, 7.5 bar, 575 cfm.
3. Atlas Copco GA 808, year 1988, 8 bar, 550 cfm.
4. These two compressors are for the spinning lines, one running and one standby.
Texturizing Machines - Rieter Scragg SDS Mk. VLLL (800) (1989/90)
1. 4 machines.
2. Each 216 positions.
3. Each one fitted with air jets for intermingling, 216 jets per machine.
4. 3 machines come with online tension monitoring not fitted to the machines but 100%.
5. Primary heaters 2.5 meters.
6. Secondary heaters 1.4 meters.
7. Take-up cradles A.P.S., 10 kg packages are possible.
8. Max package diameter 300 mm.
9. 250 traverse length.
10. Friction units: Positorq 2A, 6 mm discs.
11. Oiling system.
12. Double magazine creel.
13. Max package diameter 435 mm.
Texturizing Machine - Rieter Scragg SDS 900 (1993)
1. 216 positions.
2. 216 air jets for intermingling.
3. Primary heater 2.5 meters.
4. Secondary heater 1.4 meters.
5. Take-up cradles: A.P.S., 10 kg packages are possible.
6. Max package diameter 300 mm.
7. 250 traverse length.
8. Friction units: Positorq 2A, 6 mm discs.
9. Oiling system.
10. Double magazine creel.
11. Max package diameter 435 mm.
Texturizing Machine - ICBT FTF 8.E3 (1992)
1. 216 positions.
2. Fully inverter controlled to run different yarns on each side of the machine at the same time.
3. Primary heaters 2.5 meters.
4. Secondary heater 1.4 meters.
5. 216 air jets for intermingling.
6. Friction units ICBT 6 mm discs.
7. Oiling system.
8. Double magazine creel.
9. Max package diameter 435 mm.
Compressors for Texturizing
1. Complete with receivers, dryers etc (running).
2. Sullair LS-253, year 1998, 7 bar, 187 kW, 1201 cfm.
3. Atlas Copco GA 1208, year 1988, 8 bar.
4. These compressors are for 3 texturizing machines when intermingling is required.
Plant Floor Areas
1. POY plant: 3,355 sq feet.
2. Texturising plant: 18,185 sq feet.
3. Compressor room: 245 sq feet.
4. AC/chiller room: 5,200 sq feet.
5. Power house: 2,100 sq feet.
6. Packing department: 4,382 sq feet.
7. Yarn and chips storage: 11,000 sq feet.
Production Figures
1. Savio line on 150 den: 7.5 ton per 24 hr day.
2. Barmag line on 75 den: 3.7 ton per 24 hr day.
3. Barmag line half on 75 den and half on 150 den: 3.7 ton of 150 den and 1.8 ton of 75 den, total 5.6 ton.
4. 6.5 kg of spin finish and 1040 kg of PET chips produce 1000 kg of POY.
5. Each texturizing machine running at 650 mpm on 150/24 or 150/36 produces 3032.64 kg per 24 hr day.
6. 3032.64 x 31 days = 94,011 ton = 1 month based on 100% efficiency.
7. Each texturizing machine running at 650 mpm on 75/24 or 75/36 produces 1516.32 kg per 24 day.
8. 1516.32 x 31 days = 47,000 ton = 1 month based on 100% efficiency.
POY Plant Layout and Process
1. The POY plant is on three floors, the top floor being 45 ft high.
2. Ground floor spinning plant = 3,355 sq ft.
3. On the ground floor there is a chips feeding funnel where the chips in bags are fed.
4. Then a blower blows the chips into a silo on the top floor.
5. From the silo the chips go to the crystalizer (agitator type) which is on the second floor.
6. After the crystalizer to the dryers which are on the first and ground floor.
7. From the dryer the chips go to a silo on top of the extruder which is on the second floor.
8. Through the extruder to the CPF (continuous polymer filter).
9. Then from CPF to the manifold onto the spinning beam which incorporates the spinning pumps.
10. From the spinning beam to the spinneret packs, then the yarn goes through the quench air which is on the first floor.
11. Onto the take-up-winders which is on the ground floor.
12. Now you have P.O.Y. packages ready to be taken by trolleys to the texturizing machine to produce your DTY packages.
Texturizing Machine Dimensions
1. Size of each texturizing machine (L x W x H): 15.955 m x 7.620 m x 5 m.
Additional Ground Floor Equipment
1. Inverter room.
2. Compressors.
3. Gensets.

Additional Specifications

HS code	8444.00

Specifications

Capacity	14 Tons per day total (8 Tons/day on 150 Denier spinning line 1, 6 Tons/day on 150 Denier spinning line 2)
Spinning Line 1	Savio 1989/90, Extruder screw 120 mm, Barmag SW4 take-up winders (4000 mpm)
Spinning Line 2	Barmag 1993, Extruder screw 90 mm, Barmag SW4 take-up winders (4000 mpm)