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Neumag, Staple Fiber Extrusion Line, 18 Million Lbs/Yr Capacity

Description

  1. Line 1: Staple Fiber Extrusion Line, 18 Million Lbs/Yr Capacity
    1. Inventory number: E-6958.
    2. Product capability: 7-3 to 130-45 dpf solid cross section; 14-5 to 130-45 dpf hollow cross section.
    3. All lusters; polyester and nylon; all colors; round, delta, tri-lobal and hollow cross sections.
    4. Unit #6 consisting of: (2) 4,000 lb receiving hoppers.
    5. Desiccant drying system - ~200 ppm.
    6. (4) Acrison metering systems.
    7. (2) NRM 4.5" extruders, 32:1 L/D, deep flights, 200 hp.
    8. Erema 170 mm screenchangers.
    9. Zimmer spin beams, Dowtherm boiler system.
    10. Pack heater.
    11. Zimmer spinnerets (16 positions).
    12. Ajax scrubber system.
    13. Neumag take up with idler rolls, interminglers, sunflower takeups, auto doff canning.
    14. Neumag draw line, ~43 mm lbs annual capacity.
    15. Capacity @ ~78-80% utilization on polyester ~120,000 lbs/day, 840,000 lbs/wk, 3,360,000 lbs/mo, 43,680,000 lbs/yr.
    16. Drawline 5 consists of: creel - tow puller, raises and lowers, spreader bars.
    17. Dip bath - heat exchanger, finish metering system for two finishes.
    18. Pre-draw stand - line shaft 200 hp DC PIV changer system, draw force ~4 grams/denier on poly, nip roll, (7) rolls 358 mm x 1 meter, heated.
    19. Deluge draw system - heated finish pumped on fiber at high rate to condition for drawing.
    20. Post-draw stand - line shaft 200 hp DC PIV changer system, 250 mpm, cooled rolls.
    21. (2) tow stackers.
    22. (2) dancer rolls.
    23. (2) steam chests.
    24. (2) NKR crimpers - 180 mm, line shaft 200 hp PIV system, box psi controlled, air over hydraulic, finish recycling system.
    25. (2) incline 16" conveyors to snorkels.
    26. P&S conveyor dryer - 8' wide x 40' oven, gas fired, 3 heat zones and 1 cool zone, low profile.
    27. Has atomizer (H2O) system for nylon installed.
    28. Fiber shrinkage @ ~25% in heatset process.
    29. Tension stand - pneumatic.
    30. Final finish applicator - Micro Motion technology.
    31. Lummus Mark V tow cutter - LH, cut range from 1.0 to 7.5 inches.
    32. Includes 1 cutter reel; others available separately.
    33. Mill-Tronics weigh belt system.
    34. Lummus Pease wheel blower - model 196 to pre-open fiber to baler.
    35. Picture available.
  2. Line 2: Staple Fiber Extrusion Line, 40 Million Lbs/Yr Capacity
    1. Product capability: 15-4.75 to 130-45 dpf solid cross section; 14-5 to 40-12 dpf hollow cross section.
    2. All lusters; polyester and nylon; all colors; round, delta, and tri-lobal cross sections.
    3. Unit #4 consisting of: (2) 14,000 lb receiving hoppers.
    4. Walton Stout desiccant drying system - ~200 ppm.
    5. (12) Acrison metering systems.
    6. (1) NRM 6" extruder, 32:1 L/D, 250 hp, extruder drives less than 2 years old.
    7. (3) NRM 6" extruders, 24:1 L/D, 250 hp, extruder drives less than 2 years old.
    8. Erema 170 mm screenchangers.
    9. Hill's / Zimmer spin beams, self contained electric heat.
    10. Pack heaters.
    11. Hills / Zimmer spinnerets (32 positions).
    12. Ajax scrubber system.
    13. Neumag take up with idler rolls, interminglers, sunflower takeups, auto doff canning.
    14. Neumag draw line, ~43 mm lbs annual capacity.
    15. Capacity @ ~78-80% utilization on polyester ~120,000 lbs/day, 840,000 lbs/wk, 3,360,000 lbs/mo, 43,680,000 lbs/yr.
    16. Drawline 3 consists of: creel - tow puller, raises and lowers, spreader bars.
    17. Dip bath - heat exchanger, finish metering system for two finishes.
    18. Pre-draw stand - 150 hp DC, draw force ~4 grams/denier on poly, nip roll, (7) rolls 358 mm x 1 meter, heated.
    19. Deluge draw system - heated finish pumped on fiber at high rate to condition for drawing.
    20. Post-draw stand - 250 hp DC, 270 mpm, no heat or cool capability.
    21. (2) tow stackers.
    22. (2) dancer rolls.
    23. (2) steam chests.
    24. (2) NKR crimpers - 180 mm, 40 hp DC, box psi controlled, air over hydraulic, finish recycling system.
    25. (2) incline 16" conveyors to snorkels.
    26. P&S conveyor dryer - 8' wide x 40' oven, gas fired, 3 heat zones and 1 cool zone.
    27. Has atomizer (H2O) system for nylon installed.
    28. Fiber shrinkage @ ~25% in heatset process.
    29. Tension stand - pneumatic.
    30. Final finish applicator - Micro Motion technology.
    31. Lummus Mark V tow cutter - LH, cut range from 1.0 to 7.5 inches.
    32. Includes 1 cutter reel; others available separately.
    33. Mill-Tronics weigh belt system.
    34. Lummus Pease wheel blower - model 196 to pre-open fiber to baler.
    35. Picture available.
  3. Line 3: Staple Fiber Extrusion Line, 40 Million Lbs/Yr Capacity
    1. No additional details provided.
  4. Line 4: Staple Fiber Extrusion Line, 40 Million Lbs/Yr Capacity
    1. Product capability: 15-4.75 to 130-45 dpf.
    2. All lusters; polyester and nylon; all colors.
    3. Round, delta, and tri-lobal cross sections.