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Samhwa, Needle Punch Line, 2500mm Working Width

Description

  1. Blending Feeder
    1. Dimensions: 1740 mm (w) x 4640 mm (l) x 2206 mm (h) (68 in x 182 in x 86)
    2. Working width: 1250 mm (50)
    3. Evener roll: 350 rotations per minute
    4. Stripper roll: 400 rotations per minute
    5. Spike lattice: 20 to 100 rotations per minute
    6. Feed conveyor speed: within 5 m/min
    7. Total power: 4 hp
  2. Cylinder Opener
    1. Dimensions: 1830 mm (w) x 7475 mm (l) x 980 mm (h) (72 in x 296 in x 38)
    2. Working width: 1150 mm (45)
    3. Drives: main cylinder 10 hp (ac motor), conveyor g-motor 3 hp (gear reducer), fan 5 hp (ac motor)
  3. Control Hopper
    1. Dimensions: 1662 mm (w) x 4711 mm (l) x 4030 mm (h) (65 in x 185 in x 164)
    2. Working width: 1250 mm (50)
    3. Evener roll: diameter 355 + 81 (bar type)
    4. Stripper roll: diameter 355 + 81 (bar type)
    5. Spike lattice: diameter 165 + 75 (spike lattice type)
    6. Feed conveyor speed: within 10 m/min
    7. Drives: spike roll 1 hp 1/15 (gear reducer), stripper roll 1 hp 1/5 (gear reducer), evener roll 1 hp 1/5 (gear reducer), fan 5 hp (ac motor)
  4. Reserve Bins
    1. Dimensions: 2560 mm (w) x 14,132 mm (l) x 4300 mm (h) (100 in x 46 ft x 169)
    2. Working width: 3000 mm (120)
    3. Capacity: 500 to 1000 (based 6 denier)
    4. Total power: 20
  5. Fine Opener
    1. Dimensions: 1700 mm (w) x 2820 mm (l) x 3142 mm (h) (67 in x 11 in x 123)
    2. Working width: 1250 mm (50)
    3. Capacity: 300 kg/hour (based on 6 denier pet)
    4. Drives: cylinder 10 hp (sc motor), feed 2 hp (dear reducer), fan 5 hp (ac motor)
  6. Scale Hopper
    1. Dimensions: 2300 mm (w) x 4175 mm (l) x 4114 mm (h) (90 in x 164 in x 162)
    2. Working width: 2358 mm (93)
    3. Drives: total power 8 hp
  7. Garnett
    1. Dimensions: 6100 mm (w) x 6885 mm (l) x 2980 mm (h) (240 in x 271 in x 117)
    2. Working width: 2500 mm (100)
    3. Cylinder roll: diameter 1500 x 2500 (l)
    4. Doffer roll: diameter 1558 x 2500 (l)
    5. Taker-in: diameter 266 x 2500 (l)
    6. Transporter: diameter 455 x 2500 (l)
    7. Stripper: diameter 114 x 2500 (l)
    8. Worker: diameter 214 x 2500 (l)
    9. Worker: diameter 165 x 2500 (l)
    10. Breast: diameter 1000 x 2500 (l)
    11. Breat stripper: diameter 114 x 2500 (l)
    12. Feeder: diameter 88 x 2500 (l)
    13. R/o comb: diameter 265 x 2500 (l)
    14. Randomizer: diameter 265 x 2500 (l)
    15. Drives: cylinder 40 hp (induction), doffer 3 hp (ac inverter, gear reducer) quantity 2, worker 3 hp (ac motor, gear reducer) quantity 2, feeder 3 hp (ac motor, gear reducer), taker-in 5 hp (ac motor, gear reducer), random 2 hp (ac motor, gear reducer) quantity 2, r/o comb 3 hp (ac inverter, gear reducer) quantity 2, suction fan 10 hp (induction)
  8. Mid Transfer Conveyor
    1. Dimensions: 3312 mm (w) x 3556 mm (l) x 3357 mm (h) (130 in x 140 in x 132)
    2. Working width: 2500 mm (100)
    3. Drives: traverse 2 hp, conveyor 2 hp
  9. Exit Garnett
    1. Dimensions: 5500 mm (w) x 3500 mm (l) x 2365 mm (h)
    2. Working width: 2500 mm (100)
    3. Drives: main cylinder 15 hp 6 p, doffer 3 hp 4 p, feed 1 hp 4 p
  10. Cross Lapper
    1. Dimensions: 3667 mm (w) x 5875 mm (l) x 1850 mm (h) (144 in x 231 in x 73)
    2. Laying width: 2500 mm (100)
    3. Working width: 3000 mm (120)
    4. Drives: main motor 4 hp (servo motor) quantity 2, under lattice 1 hp (ac inverter, gear reducer), under lattice 1 hp (gear reducer), elevator motor 1 hp (ac inverter, gear reducer)
  11. Intermediate Conveyor
    1. Dimensions: 3440 mm (w) x 1660 mm (l) x 1640 mm (h)
    2. Working width: 3000 mm (120)
    3. Conveyor material: wooden lattice
    4. Plastic finger: hi-quality
    5. Drives: conveyor motor 1 hp (ac inverter, gear reducer)
  12. Needle Punching Machine #1
    1. Dimensions: 4170 mm (w) x 1200 mm (l) x 2750 mm (h)
    2. Working width: 3000 mm (120)
    3. Rpm: 3000 strokes per minute
    4. Stroke height: 55 mm
    5. Number of needles: 5000 needles/lin. m
    6. Total needles: 5000 x 3 = 15,000
    7. Drives: main motor 30 hp (ac inverter), outlet motor 1 hp (ac inverter, gear reducer), bed up/down 2 hp (gear reducer), stripper up/down 1 hp (gear reducer), lubrication 1/2 hp (induction), fan motor 0.2 hp (induction)
    8. Spare parts: 6 oil seals, 1 retainer cap, 1 retainer tool, 1 tool box
  13. Needle Punching Machine #2
    1. Dimensions: 3870 mm (w) x 1000 mm (l) x 2300 mm (h)
    2. Working width: 2800 mm (118)
    3. Rpm: maximum 1000 strokes per minute
    4. Stroke height: 40 mm
    5. Number of needles: 5000 needles/lin. m
    6. Total needles: 5000 x 2.8 = 14,000
    7. Drives: main motor 30 hp (ac inverter, gear reducer), inlet motor 1 hp (ac inverter, gear reducer), outlet motor 1 hp (ac inverter, gear reducer), bed up/down 2 hp (gear reducer), stripper up/down 1 hp (gear reducer), lubrication 1/2 hp (induction), fan motor 0.2 hp (induction)
    8. Spare parts: 4 oil seals, 1 retainer cap
  14. Needle Punching Machine #3
    1. Dimensions: 3570 mm (w) x 1650 mm (l) x 2750 mm (h)
    2. Working width: 2800 mm (110)
    3. Rpm: maximum 1200 strokes per minute
    4. Stroke height: 35 mm
    5. Number of needles: 5000 x 2 = 1000 needles/lin. m
    6. Total needles: 5000 x 2.8 x 2 = 28,000
    7. Drives: main motor 50 hp (ac inverter, gear reducer), inlet motor 1 hp (ac inverter, gear reducer), outlet motor 1 hp (ac inverter, gear reducer), bed up/down 2 hp (gear reducer), stripper up/down 1 hp (gear reducer), lubrication 1/2 hp (induction), fan motor 0.2 hp (induction)
    8. Spare parts: 8 oil seals, 2 retainer caps
  15. Needle Punching Machine #4
    1. Dimensions: 3870 mm (w) x 1650 mm (l) x 2670 mm (h)
    2. Working width: 2800 mm (110)
    3. Rpm: maximum 1200 strokes per minute
    4. Stroke height: 35 mm
    5. Number of needles: 5000 x 2 = 1000 needles/lin. m
    6. Total needles: 5000 x 2.8 x 2 = 28,000
    7. Drives: main motor 50 hp (ac inverter, gear reducer), inlet motor 1 hp (ac inverter, gear reducer), outlet motor 1 hp (ac inverter, gear reducer), bed up/down 2 hp (gear reducer), stripper up/down 1 hp (gear reducer), lubrication 1/2 hp (induction), fan motor 0.2 hp (induction)
    8. Spare parts: 8 oil seals, 2 retainer caps
  16. Needle Punching Machine #5
    1. Dimensions: 3570 mm (w) x 1650 mm (l) x 2750 mm (h)
    2. Working width: 2800 mm (110)
    3. Rpm: maximum 1200 strokes per minute
    4. Stroke height: 30 mm
    5. Number of needles: 6000 x 2 = 1200 needles/lin. m
    6. Total needles: 6000 x 2.8 x 2 = 33,600
    7. Drives: main motor 50 hp (ac inverter, gear reducer), inlet motor 1 hp (ac inverter, gear reducer), outlet motor 1 hp (ac inverter, gear reducer), bed up/down 2 hp (gear reducer), stripper up/down 1 hp (gear reducer), lubrication pump 1/2 hp (induction), fan motor 0.2 hp (induction)
    8. Spare parts: 8 oil seals, 2 retainer caps
  17. Accumulator
    1. Dimensions: 3550 mm (w) x 1650 mm (l) x 2700 mm (h)
    2. Working width: 2800 mm (110)
  18. Edge & Cross Cutter and Winder
    1. Dimensions: not specified