Company founded 1975 US-based machinery business experienced in worldwide sales.

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Barmag, Toray, Polyester and Nylon POY Spinning Plant, 32 Tons per Day, 8 Spinning Lines

Description

  1. Overview
    1. Combination Barmag and Toray design
    2. Capacity: 3.2 tons per day on 150 denier (final) polyester
    3. Products produced: solution dyed polyester and nylon poy, 70 denier - 250 denier (final)
    4. 8 spinning lines with a total of 256 threadlines
    5. One line with 64 threadlines
    6. Five lines with 32 threadlines
    7. One line with 16 threadlines
    8. Two lines with 8 threadlines
    1. USA
  3. Each Line Includes The Following Equipment
    1. Chip drying system
    2. Gravimetric blending (dosing) system
    3. Extruder
    4. Extruder control panel
    5. Polymer manifold, dowtherm heated
    6. Spin beams, Barmag type, dowtherm heated
    7. Spin packs, Barmag design with 85 mm diameter spinnerettes
    8. Polymer metering pump, 2 stream, Zenith (0.881 cc/rev and 1.752 cc/rev)
    9. Polymer metering pump drives, synchronous motors, 1.2 hp
    10. Inverter drive for polymer metering pumps, Yaskawa 5 hp, 460v
    11. Dowtherm vapor heating system
    12. Quench cabinets, Barmag design
    13. Finish metering pumps, Feinpruf and Slack & Parr, 4 stream
    14. Drives for finish metering system, synchronous motors and inverter
    15. Finish applicators with ceramic finish guides
    16. Entanglement devices, Heberlein
    17. Winders, Toray model, 4 cop, spindle drive, multi-pede traverse, set inverters and controls for winders, Yaskawa inverters
  4. Winder Specifications
    1. Winders, Toray model 602, 4 cop, spindle drive, multi-pede traverse, 435mm package diameter, 19 kg package weight, 94mm diameter 800mm long chuck, 162mm traverse stroke, 6,000 mpm maximum mechanical speed
    2. Winders, Toray model 603, 4 cop, spindle drive, multi-pede traverse, 435mm package diameter, 22 kg package weight, 94mm diameter 900mm long chuck, 192mm traverse stroke, 6,000 mpm maximum mechanical speed
  5. Additional Equipment Available
    1. Chip storage/blending silos
    2. Chip conveying systems
    3. Crystallizer for polyester chip
    4. Air compressors
    5. Air washers
    6. Chillers
    7. Fluidized bed burn out oven (for spin packs)
    8. Ultrasonic cleaning system
    9. Pack preheater, dowtherm heated
    10. Laboratory, yarn testing equipment
    11. Spares
  6. Chip Storage, Crystallizing And Drying
    1. 2 gravity blending silo, Allied Flotronics, 300,000 lb capacity, with cyclone receiver and Sprout Waldron rotary valve
    2. 1 gravity blending silo, Allied Flotronics, 300,000 lb capacity, with cyclone receiver, rotary valve, Dewco screener 30" single deck and vacuum tray adaptor
    3. 1 gravity blending silo, Allied Flotronics, 300,000 lb capacity, with cyclone receiver, rotary valve, Kason screener 30" single deck, vacuum tray adaptor
    4. 1 gravity blending silo, Allied Flotronics, 300,000 lb capacity, with cyclone receiver, Sprout Waldron rotary valve, Dewco screener 30" single deck
    5. 1 vacuum conveying blower package, Roots model 76RAI, 40 hp, inlet filter, inlet and outlet silencer
    6. 1 vacuum conveying blower package, Sutorblit model 6MP, 40 hp, inlet filter, inlet and outlet silencer
    7. 1 hot oil heater, Gessner model HT160-1S, 460 volt, 235 amps
    8. 1 crystallizer, Strong Scott Solidaire model STS3024, hot oil heated, with inlet cyclone receiver and outlet rotary valve
    9. 1 crystallizer, Walton Stout model WSAC 2500, 4000 lbs/hr, with 5000 lb capacity agitated hopper, inlet rotary valve and outlet rotary valve, electric or gas heat
    10. 1 central chip drying system, Novatec MPC-3000, 460 volt, 369.9 amps with column drying hopper
    11. 1 vacuum conveying blower package, Sutorblit model 4MP, 10 hp, inlet filter, outlet silencer, vacuum breaker valve (crystallized chip silo to central dryer)
    12. 1 vacuum conveying blower package, Sutorblit model 6MV-B, 7.5 hp, inlet filter, outlet silencer, vacuum breaker valve (T10, T11A and T11B conveying)
    13. 1 vacuum conveying blower package, Sutorblit model 3MP, 7.5 hp, inlet filter, outlet silencer, vacuum breaker valve (T13 conveying)
    14. 1 vacuum conveying blower package, Sutorblit model 4MP, 7.5 hp, inlet filter, outlet silencer, vacuum breaker valve (T12 conveying)
    15. 1 vacuum conveying blower package, Sutorblit model 3M blower, 5 hp inverter duty motor, inlet filter, inlet and outlet silencer (T13 nylon conveying)
    16. 1 central chip drying system, Novatec MPC-3000, 460 volt, 369.9 amps with column drying hopper, receiving hopper, Sweco 30" 2 deck screener, feed hopper, level sensors and vacuum tray adaptor
    17. 2 desiccant dryer systems (for Barmag/Toray lines) Novatec MPC-100, 460 volt, 95.8 amps (one unit common to T13A & T13B, and one unit on T12)
    18. 4 column drying hopper (for Barmag/Toray lines) with receiving hopper, level sensors and outlet slide gate valve (T10 & T11A common hopper, T11B separate hopper, T13A & T13B common hopper, T13 separate hopper)
  7. Pack Room
    1. 1 fluidized bed burn out oven, Procedyne model PCF 2430, 19.8 kW
    2. 1 fluidized bed burn out oven, Procedyne model 2460, 33 kW
    3. 1 after burner for fluidized bed burn out ovens
    4. 1 ultrasonic cleaning system, Uesseti/Branson
    5. 1 pack press
    6. 1 pack preheater, dowtherm heated, for Barmag packs
  8. Inspection And Pack Out
    1. 1 yarn case packing system, with automated stretch wrap, banding weighing and labeling
  9. Laboratory
    1. 1 Dynafil, Lenzing Technik model DTI400
    2. 2 denier reel, 12 position, automatic with counter and brake
    3. 1 tensile tester, Statimat ME
    4. 1 finish on yarn analyzer, Alfa model 2000
    5. 1 chip moisture analyzer
    6. 1 yarn evenness test, model Uster III
    7. 1 Drawtextruizer, Scragg Super Drawset 8, 24 position
  10. Utilities
    1. Compressor air system
    2. 1 air compressor, Ingersoll-Rand Pac-Air 250, 150 hp, 460 volt, water cooled
    3. 1 air compressor, Sullair model TS-320 250 WC, 250 hp, 460 volt, water cooled
    4. 1 air compressor, Ingersoll-Rand Pac-Air, 184 hp, 460 volt, water cooled
    5. 1 air compressor, Sullair model TS-320 250 WC, 250 hp, 460 volt, water cooled
    6. 1 air receiver
    7. 1 air dryer, Pure-Aire PS700 refrigerant air dryer
    8. 1 air dryer, Sullair PSII-1000 refrigerant air dryer
    9. 1 air dryer, Airtec TW-100 instrument air dryer
  11. Air Conditioning
    1. 1 spinning building air washer, Thermokinetics, 150,000 cfm, with supply fan, economizer fan, water pumps and spray trees
    2. 1 quench air unit (for Barmag/Toray lines), Thermokinetics, 45,000 cfm, with 2 supply fans (one is standby) and cooling coils
  12. Cooling Water System
    1. 1 cooling tower, 400 ton Marley
    2. 1 cooling tower, 250 ton Baltimore Air Coil CFT-2-2X160
    3. 4 cooling water pumps
  13. Chilled Water System
    1. 2 chiller, Trane series R, model RTHC, 460 volt, 3 phase, 338 amps
    2. 2 chilled water pumps
  14. Dowtherm System (For Barmag/Toray Lines)
    1. 2 Chromalox dowtherm boiler, 174 kW, 460 volt, 3 phase with sight glass level gauge, Magenetrol level sensor, high temperature switch, high pressure switch
    2. 1 Hynes electric dowtherm boiler, 192 kW, 460 volt, 3 phase with sight glass level gauge, Magenetrol level sensor, high temperature switch, high pressure switch
  15. Poy Spinning Line T10 - Barmag / Toray Design
    1. Capacity: 8 tons per day on 150 denier (final)
    2. 64 threadlines, 44 lb. package size
    3. 1 gravimetric blending (dosing) system, K-