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NovaStar, SY105, Tape Extrusion and Winding Line, PP/HDPE, 60 kg/hr, 110mm Screw (New)

Description

  1. Overview
    1. Material: PP / HDPE
    2. Density: 0.91 kg/dm3
    3. Warp tape width: 2.54mm
    4. Weft tape width: 2.54mm
    5. Warp tape count: 1000 to 2000 denier
    6. Weft tape count: 1000 to 2000 denier
  2. Flowchart of Production
    1. PP/HDPE yarn:
    2. PP / HDPE → drying mixer + auto. feeder → plastic tape drawing machine → cam-type winding machine
  3. Line Composition
    1. (A) Plastic tape drawing machine
    2. Model: SY105
    3. (B) Cam type winding machine
    4. Model: S-STL-II/150
  4. Plastic Tape Drawing Machine SY105
    1. This machine, using material of PP & HDPE, through heating, extruding and drawing, makes tape that is then wound on bobbins for circular loom weavin.
    2. Having been improved so many times, the machine can use 100% recycled PP/PE granules or powder to produce yarn.
    3. The screw and cylinder are made of nitrided 38CrMoA1A alloy steel, the hardness of which can reach over HV950.
    4. Helical gear reducer on the extruder is made of 20CrMnTi alloy steel.
    5. The drive rollers are electroplated with hard Cr.
    6. Self-control tension winding roller includes the traction unit.
    7. Moreover, the barrel, tee fitting and die includes aluminium cast heater which is very durable.
  5. Main Technical Specifications — Tape Drawing Machine
    1. Model: SY105
    2. Extrusion capacity: 60kgs/hr
    3. Diameter of screw: 110mm
    4. L/D ratio of screw: 23:1
    5. Rotational speed of screw: 25 to 75r/min
    6. Width of die lip: 600mm
    7. Drawing ratio: 4 to 8
    8. Drawing speed: 50 to 150m/min
    9. Thickness of tape: 0.0025 to 0.08mm
    10. Number of ovens: 2
    11. Motor power of extruder: 22kW
    12. Heating power of extruder: 33kW
    13. Power of drive motor: 5.5kW
    14. Heating power of oven: 15kW
    15. Floorspace dimensions (L×W×H): 13300×1250×1260mm
    16. Weight: 5000kg
  6. Cam Type Winding Machine S-STL-II/150
    1. This machine, with 2.2-3kW main motor only, is our energy-economy invention.
    2. It is a cardioid cam which replaces the former reciprocating-shaft mechanism of combination winding machine.
    3. Its guiding axle is with GCr15 bearing steel and the guiding pushing-board is moved by the match between linear rolling bearing and guiding axle.
    4. In this way, with rolling friction for the reciprocating movement, the machine can achieve less abrasion, stable movement and flat winding spindle. Its overall length is greatly shortened by using layers on both sides.
  7. Main Technical Specifications — Winding Machine
    1. Model: S-STL-II/150
    2. Layer number of spindles: 5
    3. Number of spindles: 150
    4. Dimension of bobbin (OD×L): 38×230mm
    5. Speed of tape winding: 30-160m/min
    6. Power of main motor: 2.2kW
    7. Power of winding motor: 7kW
    8. Floorspace dimensions (L×W×H): 4700×1500×1700mm
    9. Weight: 2800kg
  8. Power Consumption
    1. Installed power: 75.5
    2. Cam type winding machine: installed power: 9.2
    3. The real consumption is 60% of the installed power.
  9. Remarks
    1. Chiller and cooling tower can be quoted separately for the yarn extrusion line, if required.
    2. Bobbins for yarn rewinding can be quoted.
    3. Spare parts: the buyer should consider ordering them for one-year use.
    4. Drying mixer + auto. feeder: can be quoted.