Company founded 1975 US-based machinery business experienced in worldwide sales.

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Rieter, SMMMS, 1995, Spunbonded/Meltblown Composite Engineered Line, 3.2m Width, 5 Spin Beams

Description

  1. Overview
    1. Spunbonded/meltblown composite engineered lines by Rieter Automatik/Fiber Technology
    2. Spunbonded lines Rieter Automatik/Fiber Technology
    3. 3.2 mts/4.2 mts width
    4. Extruders/spin beams by Rieter
    5. Year: 1995
    6. 2 spin beams SM configuration
    7. Color injection
    8. Thermobonding calender
    9. New automatic winder slitter
    10. To run P.P. and PES on medical products
  2. Age and Upgrades
    1. Age 1994/95, upgraded to a 5 beam machine and new winder in 2004 year
  3. Specifications
    1. Finished width 3.2 meters 132” (3.35 meter) (roll width 3.5 meters)
    2. P.P. resin/PES possible-MFI 400-1500
    3. Number of spin beams on each machine: 5 on the 3.2 mts line (SMMMS spunbonded/meltblown configuration)/2 beams on the 4.2 mts line (only calender and winder are 4.2 mts wide, line is 3.2 meters)
    4. Edelmann/robotic slitter winder, 1500 meters/min, 3 meters diameter rolls, 2004 year
    5. Kuster 3 bowl calender, diatermic oil, engraving/embossing/diamond and flat
    6. Weight range of product 15-140 grs/meter (ran 22-25 grams/meter on medical products)
    7. Real speed 460 mts/min on 22-25 grams/meter
    8. Composite line as SMMMS
    9. Approximate building size: 122 meters length x 30 meters width x 24 meters height
    10. Installed power & running load 440 volts/60 Hz (2300 volts for compressors)
  4. Spin Beam Line Details
    1. (5) spinbeam line comprising:
    2. (2) 175mm Davis Standard/Rieter Automatik extruder, 7 heating zones, Fitek spin packs, Erema filters, maximum capacity: 1632 kgs/hour for meltblown, 526 HP serial AGO 35, 418 kW
    3. (3) 150mm David Standard/Rieter Automatik extruder and 1-American Kuhne extruders 2004 year, 7 heating zones, Fitek spin packs, Erema polymer filters, maximum capacity: 1000 kgs/hour for spunbonded. Each spin beam can run separately and therefore the SMS can be changed/stopped by sliding the spin beam to the side with overhead gantry and cranes/spin beam
  5. Color and Drying
    1. Color injection by Pacific Engineering dosing, 4 components, dryers by Novatec (P.P. is dried)
  6. Ancillary Equipment
    1. Compressors, hot oil boilers, 100 ton chiller and all ancillary equipment included
    2. Balemaster horizontal bale press to press waste, after “compacting”, waste is sent to and from bale press pneumatically to extruder
    3. Ragmann robotic sorting and packing station
    4. Several preheating ovens, Beringer dispatch oven for spinnerets burning and cleaning + fluidizing bath
    5. On line inspection system by Cognex including cameras
    6. Valmet and Bunting Magnetic Co. apron system with vacuum
    7. Sikoplast side recycling extruder to 175 mm David Standard
    8. (2) Luwa Bahnson waterwash humidification systems
  7. Spare Parts and Documentation
    1. Very large assortment of spare parts available, machine shop, spinnerets and spin packs
    2. Operating manuals and floor plans as well as electric and electronic drawings available
  8. Production Capacity
    1. Details regarding production capacity of the plant: maximum capacity running 5 beams: 3 x 1000 kgs/hr + 2 x 1632 kgs/hr = 6264 kgs/hour