Teijin Seikei, Polyester Staple Fiber Plant, 1996, 80 Ton/Day, 32 Positions

Description

  1. Overview
    1. Direct melting system
    2. Year: 1996
    3. Capacity: 80 ton/day (24 hour)
    4. Teijin Seikei technology, Japan
    5. Number of positions: 32 positions (8 positions/beam x 4 beam/line)
    6. Production: 1.4 denier / cotton blending
  2. Machinery Section - Machinery & Equipment
    1. Spinning beam (Kohap): 4 sets, 8 position/set, single side, pitch: 450 mm, top loading, included wear plate
    2. Spinning pack (Iljin): (32+16) sets, φ300 x 332h, 1 set/pos, self seal type
    3. Spinneret (Kasen, Japan): (32+16) sets, φ225 x 12t x 2620 hole
    4. Gear pump (Zenith, USA): 32 sets, 90 cc, 1 in 1 out, max Δp: 250 kg/cm², 8.5~31.0 rpm
    5. Driving system for gp (Zenith, USA): 32 sets, 1 drive shaft/set (Samjin): 32 sets, 2.5 kw at 1830 rpm, i=1/59
    6. Quenching stract with tube circular flow type (Kohap): 32 sets, vert side stroke: 500
    7. Hoist & rail for pack mount (Keuk Dong): 1 set, hoist: 0.5 ton, 24 m
    8. Dowtherm boiler (Sae Shin Plant): 2 sets, design temp: 310°c, power: 120 kw
    9. Pack-preheater (Sae Shin Plant): 1 set
    10. Orifice, manometer butterfly v/v (Sae Shin Plant): 64 sets, cont'l v/v & manostar
    11. Quenching bottom plate (Saewang): 1 set
    12. Tof yarn guide upper & lower, middle (Samjin): 1 lot, dia 42 x 125l, a:136 x 15, dia 80/ dia 50(50w x 20w), b:166 x 15, titan cream (kp-98c)/ a6063s-t5
    13. Gatering guide & guide stand guide (Samjin): 1 lot, dia 80 x 50l
    14. Guide for creel (Samjin): 1 lot, dia 57/ dia 35 x 15w, dia 180/ dia30 x 66w, titan ceramic/ allumina ceramic
    15. Oil roller - two stage type (Samjin): 1 lot, dia 150 x 120w, 21~85 rpm, carborundum
    16. Oil r/o concentration tank, rectangular type (Samjin): 2 sets
    17. Free roll for tof (Samjin): 1 lot, dia 52/ dia 50 x 32w
    18. Oil cric pump (Yong Pung): 6 sets
    19. Capastan (Hanjin): 1 set, speed: 600~1400 m/min, dia 240 x 200l x 7 pcs, sub tow de: max 375,000
    20. Nip reel w/spare roll (Hanjin): 1 set, dia 480 x 165, dia 480 x 125, ceramic coating
    21. Can traverser (Sam Wung): 1 set, speed: x: 0.7~1.5 m/min, y: 5.0 m/min, x.y: 1600~1800 mm
    22. Auto can feeding system (Sam Wung): 1 set
    23. Tow can (Seawang): 60 sets, dim: 1800 x 1800 x 2400h
    24. Creel for tow can, double creel type (Samjin): 1 lot, tow pitch: 2 m, beam height: 4 m, 15 can/lane
    25. Guide stand & guide (Tkao, Japan): 32 sets, self stand type 1 lot (Samjin), dia40/ dia430 x 15w
    26. Tensioner (Teijin Seiki, Japan): 1 set, eddy current brake system
    27. Draw oil bath (Il Jin): 1 set, tow dipping roller: dia85 x 1450l x 5 pcs
    28. Draw oil tank (Il Jin): 1 set, antifoaming n/z & guide
    29. Oil circulation pump (Il Jin): 1 set
    30. 1st roll stand with drive (Teijin Seiki, Japan): 1 lot, dia360 x 1500l x 6, dia360 x 1500l x 1, dia440 x 1460l x 1, 100 kw x 4p at 1450 rpm
    31. Hot water bath (Il Jin): 1 set
    32. Hot water tank (Il Jin): 1 set
    33. Hot water circulation pump (Il Jin): 1 set, 450 liter/min x 5 mh
    34. Pit up pump (Il Jin): 1 set, 100 liter/min
    35. 2nd roll stand with drive (Teijin Seiki, Japan): 1 set, dia 360 x 1500l x 7, dia 440 x1460l x 1, 270 kw x 4p at 1450 rpm, i=1/3.5
    36. Steam bath (Sam Yong): 1 set, effective width: 1450l, insulation bos with slitt nozzle
    37. 3rd roll stand with drive (Teijin Seiki, Japan): 1 set, dia 360 x1500l x 7 with cooler, 480 kw x 4p at 1450 rpm, i=1/3.5
    38. Dry set roll for h.m with cooler (Teijin Seiki, Japan): 1 set, dia900 x 1520l x 13 pcs, 480 kw x 4p at 1450 rpm, i=/11.032
    39. 4th roll stand with oil nozzle (Teijin Seiki, Japan): 1 set, dia360 x1500l x 6, dia 440 x 1460l x 1, 140 kw x 4p at 1450 rpm, i=1/3.5, 100 kw x 4p at 1450 rpm
    40. Finish oil tank w/agitator (Il Jin): 1 set
    41. Finish oil pump (Yong Pung): 1 set
    42. Over lapping device (Fleissner, Germany): 1 set, carbon steel
    43. Pre heater box (Fleissner, Germany): 1 set, length: 3000 mm, width: 400 mm
    44. Steam exhaust fan & duct (Dae Seung): 1 lot
    45. Steam exhausting system for set roll steam bath preheating box, cds (Dae Seung): 1 set
    46. Crimper included spare head (Fleissner, Germany): 1 set, working width: 340 mm
    47. Motor & inv for crimper couping, reducer, ac induction type (Fleissner, Germany): 1 set, 75 kw at 1450 rpm, 50~500 rpm
    48. Heat & cooling system (Union Machinery): 2 sets
    49. Water circulation pump, centrifugal type (Yong Pung): 1 set, 3.0 m²/h x 4.0 kg/cm²g, 2.2 kw
    50. Hoist for crimper (Nam Sung): 1 set, spur geared chain: 5 ton x 7 m
    51. Feeding unit (Fleissner, Germany): 1 set
    52. Continuous drying setter with feeding unit (Fleissner, Germany): 1 set, exit: 7000 mm, fan: 4 kw x 12 pcs
    53. Dancer roller for cutter with knot detector (Sam Yong): 1 set, dia160 x 2 pcs, dia200 x 1 pcs
    54. Tow chutter with rotor (Teijins Seiki, Japan): 1 set
    55. Tow chutter & tow feeder (Dae Sung): 1 lot
    56. Waste water pump: 2 sets
    57. Automatic baling machine with control device modification bale removal line (Autefa, Swiss): 1 lot
    58. Hoist for maler (Mi Rae): 3 sets
  3. Electrical & Instrument (Pet S/F 4 Line)
    1. Power distribution paner (Sam Young): 1 lot
    2. Motor control centre (Lg Industrial): 1 lot
    3. Inverter panel: for crimper (Kolon): 1 set; for cds (Kolon): 1 set; for gear pump (Kolon): 1 set; for capstan nip reel (Kolon): 1 set; for 1rs (Teijin Seiki): 1 set; for 2rs (Teijin Seiki): 1 set; for 3rs (Teijin Seiki): 1 set; for 4rs (Teijin Seiki): 1 set; for sr (Teijin Seiki): 1 set; for dancer (Teijin Seiki): 1 set; for cutter (Teijin Seiki): 1 set
    4. Cont panel: for spinning control (Sam Young): 1 set; for heater control (Sam Young): 1 set; for gear pump control (Myung Sun): 2 sets; for pack pre heater (Myung Sun): 1 set; for contract b (Myung Sun): 1 set; for watching & operation (Kolon): 1 set; tensioner (Teijin Seiki): 1 set
    5. Tranducer panel (Myung Sun): 1 set
    6. Instrument: pressure transmitter (Asahi, Japan): 1 lot; pressure gague (Woo Jin): 1 lot; difference pressure gague (Asahi, Japan): 1 lot; temperature switch (Woo Jin): 1 lot; humidity transmitter (Chino, Japan): 1 lot; control valve (Koso, Japan): 1 lot; bema sensor & limit switch (Ormon, Japan): 1 lot; orifice (Nagano, Japan): 1 lot