Description Overview Width: 2500mm card / 3300mm crosslapper output Production output: max 400 kg/hour (dictated by the oven); for 200 g/m² fabric the capacity is 250 kg/hr (oven speed 6.5 meters per minute) Minimum and maximum weights of products that can be produced on this line: min 50 gsm, max 600 gsm Denier range: 2 – 28 detex Installed electrical power: 105 kW Space requirement: 600 m² Blending And Opening 3 x Cliffe bale openers with weigh pans 1 x Trutzschler melt fibre bale opener 1 x fibre conveyor 1 x Cliffe 5 roller step fibre opener Carding 1 x 2.5m Garnett hopper with volumetric feed 1 x Garnett Rollaweigh fibre feed control 1 x 2.5m Garnett double doffer 2 cylinder card: small cylinder – 2 x workers and strippers; large cylinder – 3 x workers and strippers Crosslapping And Spraying 1 x Autefa crosslapper: 2500mm entry, 3300mm exit 2 x Tri-spray synthetic resins spray system (top and bottom) Resin mixing and spraying – currently with water in ratios from 1:2 to 1:8 10 bar compressor (only 7 bar required) Pumps – max 13 litres per min Oven And Burners Phoenix 2 layer double pass thermobonding oven 3 x Contherm burners – average consumption 25 cm³ per hour Main burners 5.5 kW, cure zone burner 1.1 kW Length of oven: 9.7 m Max temperature of oven: 200° C Slitting, Cutting And Exit Autefa 20 head slitting Autefa guillotine Autefa break rollers Autefa exit – roll-up (manual take-off) Machine Weights Bale openers – 1 tonne Card – 7 tonnes Crosslapper – 4 tonnes Oven – 2 tonnes Guillotine and roll-up – 4 tonnes Documentation Manuals and electrical drawings available for crosslapper, oven, slitting and cutting (none for blending line and card)
