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Elitecore, MT-100, Automatic Continuous Foaming Machine, 200 to 250kg/min Output, 13 Chemicals, 35m Length

Elitecore, MT-100, Automatic Continuous Foaming Machine, 200 to 250kg/min Output, 13 Chemicals, 35m Length

Description

  1. Main Specifications And Data
    1. Mixer head system: 37 kW, 2500 to 6000 rpm, equipped with pre-mixing system
    2. Maximum output: 200 to 250 kg per minute
    3. Foaming method: trough (80 liters) + 1 sprayer
    4. Machine dimension: approx. length 35 m x width 4550 mm x height 3500 mm
    5. Available foaming height: height 1300 mm
    6. Number of chemicals involved in this process: 13
    7. Foaming density range: 8 to 50 kg per cubic meter
    8. One automatic block cutter model MT-116B, cutting size: width 2300 mm x height 1200 mm, speed: up to 8000 mm per minute
    9. Machine gross weight: approx. 25 tons
    10. Foaming products range: flexible foam, low density memory foam and high density memory foam
    11. Machine total motor power: approx. 125 kW
  2. Main Machine Configuration
    1. Flowmeters for the following chemicals: TDI, M/C, water, air (quantity: 4)
    2. Machine control panel system: fully automatic computerized with man-machine interface (Taiwan components)
    3. Conveyor line: approx. length 19 m x width 2400 mm x height 1350 mm, speed: 2000 mm to 900 mm per minute
    4. Sidewall: approx. length 16 m x height 1200 mm (adjustable by electric control)
    5. Fallplate: approx. length 8500 mm, width 960 mm to width 2400 mm (vertical movement can be adjustable by electric control)
    6. Working platform: approx. length 2000 mm x width 3000 mm x height 700 mm
    7. Walkways: approx. width 500 mm x length 15 m
    8. Under paper feed and rewind system: 1 set
    9. Side paper feed and rewind system: 1 set
    10. Sidewall lifting system: 1 set, for lifting the foam, aids in flattening the top of the foam
    11. Exhaust fan system: 3 sets
    12. Included and matched other standard devices
  3. Chemical Materials Tanks Configuration
    1. Large material tank for PPG: 5 m³, delta 5 mm A3 steel plate, with temperature controlling, stirrer system, filtration (quantity: 1)
    2. Large material tank for POP: 4 m³, delta 4 mm A3 steel plate, with temperature controlling, stirrer system, filtration (quantity: 1)
    3. Large material tank for PPG + CACO3: 4 m³, delta 4 mm A3 steel plate, with temperature controlling, stirrer system, filtration (quantity: 1)
    4. Large material tank for TDI: 4 m³, delta 4 mm A3 steel plate, with temperature controlling, stirrer system, filtration (quantity: 1)
    5. Large material tank for flame retardant: 1.5 m³, delta 1 mm A3 stainless steel, filtration (quantity: 1)
    6. Large material tank for MC (methylene chloride): 1.5 m³, 1 mm stainless steel, filtration (quantity: 1)
    7. Small material tanks for SI, A-33, T9, H₂O, color A, color B, black material: 150 L, delta 1.3 mm stainless steel (quantity: 7)
    8. CACO3 tank for CACO3 mixing: 1.5 m³, delta 3 mm A3 steel plate, with stirrer system (quantity: 1)
  4. Inverters
    1. Model VFD-B, 37 kW, usage: mixing head, quantity: 1, brand: Delta Taiwan
    2. Model VFD-B, 11 kW, usage: PPG + CACO3, quantity: 1, brand: Delta Taiwan
    3. Model VFD-B, 7.5/5.5 kW, usage: POP, PPG, quantity: 2, brand: Delta Taiwan
    4. Model VFD-B, 5.5 kW, usage: conveyor line in oven, quantity: 1, brand: Delta Taiwan
    5. Model VFD-B, 3.7 kW, usage: TDI, side links, quantity: 2, brand: Delta Taiwan
    6. Model VFD-B, 2.2 kW, usage: flame retardant, MC, black material, quantity: 3, brand: Delta Taiwan
    7. Model VFD-B, 1.5 kW, usage: SI, A-33, T9, H₂O, color A, color B, quantity: 6, brand: Delta Taiwan
  5. Motors
  6. Motors/Reducers
  7. Gear Pumps