NovaStar, FG135, Automatic Foam Batching Machine, 8 Chemical Groups, 200kg Max Weight, 30kW
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Description
Overview
Automatic batching machine composed of 8 sets of chemical tanks, 8 sets of metering pumps, 1 mixing unit, 1 cleaning system, 2 sets of moulds, and 1 computerized controlling system
All chemicals are filled by digital controls
All producing processes including input, mixing, output and cleaning are automatic, controlled by PLC
Automatic mixing
Full PLC control and metering of chemical amount
Fits 40-foot container
Technical Specifications
Output: 1 block per 10 minutes
Chemical groups: 8
Max weight: 200 kg
Max speed: 1450 rpm
Power: 30 kW
Machine weight: 33,036 kg
Mould size: as per customer
Machine size: length 3400 mm x width 830 mm x height 2250 mm
Production Details
Produces 25 to 30 blocks per 8-hour shift
Speed: 10 minutes per mould
Foam density: 8-40 kg/m³
Can save up to 50 groups of formula
Pump Information
MC and small chemical pumps are Japanese make
Included Components
One 200 L mixing tank
One mixing head motor (15 kW)
Max mixing speed is 3000 r/min
PLC and HMI (human interface) from Taiwan
Three moulds: one 2100 x 3000 mm rectangular mould and two round moulds
One 150 kg MCL tank, made by 1.5 mm stainless steel, with Japanese pump and 0.75 kW motor
Five small tanks of 150 kg, made by 1.5 mm stainless steel, with 3 to 11.5 kg/min Japanese pump and 0.75 kW motor
Valve for material: one set for PPG, one set for TDI, six sets for small material
One converter (VFD from Taiwan) to control the speed of mixing head
Condition
Machine size: length 3400 mm x width 830 mm x height 2250 mm
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