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IPM, S-500, Kraft Paper Perforation Machine, 100-2000mm Web Width, 500 m/min

IPM, S-500, Kraft Paper Perforation Machine, 100-2000mm Web Width, 500 m/min

Description

  1. Overview
    1. Material treatment and micro perforation in cluster systems.
    2. Web material as regenerated cellulose film, filter, cigarette, tipping, roll-your-own (ryo), make-your-own (myo), wall, decoration, transparent, coated, laminate, sack, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights 20 grams/square meter to 180 grams/square meter, thicknesses 10 to 80 microns, up to 20 grams/square meter lpde coatings are perforate electro statically micro, or by laser with micro or macro holes for wide range of application purposes.
  2. Technology
    1. Electrostatic nano micro cluster perforation or material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in nano second time windows.
    2. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05 to 80 microns diameter and analogically, under laser or micro or macro perforation, arranged in diameter sizes from 60 to 200 microns, at best non-inclined holes and holes rows of diverse arrangement comprehension.
    3. For the invisible electrostatic nano or micro perforations may be arranged in areas or zone bands with specific distances within its web.
    4. Controlled pore sizes in wide ranges from 0.050 to 80 micron diameters by holes sequences up to 16 million pores per second and 0.1 to 3 mill joule discharge energy for each pore.
    5. Process and power electronics patent granted with de10328937.
  3. Performance
    1. Arrangements of zones are usually carried out in width from 2 to 6 mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design.
    2. Electro static perforations allow porosity levels from 80-2,500 coresta units (ml/min/2cm2, 1,000pa), equality from 40 down to 3 gurley material web widths from 100-2,000 mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate.
  4. Physical Properties
    1. One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic nano micro cluster perforation.
    2. Which means pore sizes from 0.050 to 80 microns diameter by up to 5 million per square meter. This is due to the water’s greater surface tension which hampers the permeation through the relatively small nano or micro pores.
    3. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are not feasible, too expensive or simply uneconomical and would not lead to a successful application.
  5. Products, Applications, Advantages
    1. High-holes-densities micro perforation, micro ventilation, unique mass product properties.
    2. Breathable and ventilated mass products as cigarette, tipping, filter, packaging, plug wrap, refinish or fine paper.
    3. Booklet, bible, printing, flexo, magazine, promotion, flyers or newspaper with improved or modified surface property.
    4. Decoration or gift paper with thin coating films.
    5. Pvc laminate, vinyl, decoration or wall paper to eliminate one side condensation effects.
    6. Enable control gas exchanges, avoid rises of mildew or rottenness.
    7. Joint or corner kraft paper tapes to avoid glue bubbles and enables material diffusion.
    8. Fleece bonding material with thin plastic film layers for outdoor and under roof protection or covering, wooden houses, etc., enables gas exchanges.
    9. Technical textiles for gas exchanges to avoid condensation processes.
    10. Breathable overalls, heavy duty or disposable work dresses, trousers, aprons, jackets or shoes made of thin pe fleeces or other material.
    11. Thin pp or pe contacted kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or blowing during filling processes with multiple time reduce efficiency.
    12. Keep packed products in the same barrier condition as without micro perforation.
    13. Extending storage, live time or durability of certain goods and products.
    14. Biotopes and prevention of water pollution.
    15. Leather or cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition.
    16. Soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages.
    17. Vegetable, flowers or food with paper packaging replacements for gas exchanges.
    18. Bread, rolls, fruits or food to improve the freshness and aroma.
    19. Technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improve roughness.
    20. Micro filter, membranes, battery separation layers, bio or lab analytic, alcohol, liquid or blood filtration, clean room, agriculture plant applications.
    21. Reduction or force growth rates of bio processes.
  6. Differences and System Integration
    1. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies.
    2. Moving material web base weights from 20-180 grams per square meters by thicknesses 10-80 microns are possible to use.
    3. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics.
    4. Our state-of-the-art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and production processes as well.
    5. Also, they can be used as completely independent micro surface-all-over or zone perforation units.
    6. Fully new ranges of applications will be made available total new products with special features and properties.