Complete Denim Plant, Karl Mayer, Master, Morrison, Benninger, 2003

Description

  1. Overview
    1. Complete denim plant
  2. Karl Mayer Direct Beam Warping
    1. Year 2003
    2. Head type BM2600-1250
    3. Maximum beam width 2600 mm between flanges
    4. Maximum beam flange diameter 1500 mm
  3. Master Slasher Indigo Dyeing & Sizing Range BM 2600/1250
    1. Year 2003
    2. Beam creel for 12 beams
    3. 15 impregnation and washing tanks with overhead multi roller oxidising arrangements and mangles, washing tank with mangle
    4. 16 cylinder steam heated dryer
    5. 2 washing tanks with mangles
    6. 16 cylinder steam heated dryer
    7. Intensive washing tank type Ecowash with mangle
    8. 16 cylinders steam heated dryer
    9. 8 washing tanks with mangles
    10. 16 cylinder steam heated dryer
    11. Pneumatic accumulator
    12. 3 cylinders dryer
    13. Karl Mayer size box, 2 dip and 2 nip
    14. 16 steam heated drying cylinders
    15. 2 x McCoy Ellison / Hakoba creel (Hakoba), head stock 1996 / 2000, 375 end creel
    16. 1 x Morisson 1.2 m working width, 12 positions, consisting of: 12 position ball creel, 4 washing tanks, steaming unit (27 meters), 8 indigo dyeing tanks, 4 washing tanks, 12 x 3 drying cylinders (steam heated), 12 dosing tanks
  4. Ball Warpers
    1. McCoy-Ellison ball warper, model 680, year 2000
    2. Karl Mayer ball warper, model BW-T-60, year 2008
    3. McCoy-Ellison ball warper
  5. Morrison Rope Dyeing
    1. Year 1990
    2. 1.2 m working width, 12 positions
    3. Consisting of: 12 position ball creel, 4 washing tanks, steaming unit (27 meters), 8 indigo dyeing tanks, 4 washing tanks, 12 x 3 drying cylinders (steam heated), 12 dosing tanks
  6. Barber Colman Rebeamers
    1. Years 1982-1987
  7. Hacoba Direct Warper NHZ 1250 A
    1. Year 1989
  8. Benninger Ben Zell Sizing
    1. Year 1997
    2. Head stock working width: 240 cm
    3. Max beam width workable: 240 cm
    4. Mini beam width workable: 190 cm
    5. Max beam dia workable: 1200 mm
    6. Beam press unit: available
    7. PLC control: yes
    8. Moisture control unit: available
    9. Leasing zone no of split rod: 13
    10. No of drying cylinder: 14
    11. No of drying cylinder with teflon coated: 12
    12. No of size box: double
    13. Size box working width: 180 cm
    14. No of immersion roller and squeezing roller per size box: 2
    15. Sectional warping creel: unavailable
    16. No of beam creel: 12
    17. Size cooking tank qty: 1, capacity 1000 lts
    18. Size storage tank qty: 1, capacity 900 lts
    19. No of beam creel spare: 12
  9. Sucker Muller Sizing WN
    1. Year 1982
    2. 2200 mm working width
    3. Flange diameter: 1.1 m
    4. Consisting of: 12 warp beam creel, size box, 4 drying cylinders, size box, 2 x 4 drying cylinders, head stock
  10. Picanol Optimax Looms
    1. Model Optimax-4R
    2. Working width 2200 mm
    3. Year 2008
    4. Staubli dobby type 2622B
    5. 5 bars warp stop motion
    6. 2 prewinders
    7. 2 colors
    8. Selvedge cutters
    9. 6 frames
    10. Droppers and heald wires as fitted
    11. Off loom big roll batcher
  11. Picanol Gammax Looms
    1. Model Gammax-2R
    2. Working width 1900 mm
    3. Year 2003
    4. Staubli dobby type 2622
    5. 5 bars warp stop motion
    6. 2 prewinders
    7. 2 colors
    8. Selvedge cutters
    9. 6 frames
    10. Droppers and heald wires as fitted
    11. Off loom inspection and big roll batcher
  12. Picanol Gamma Sumo Looms
    1. Model Gamma-2P
    2. 1900 mm reed space
    3. Year 2002
    4. Staubli cam box model 1620B
    5. 5 bars warp stop motion
    6. 2 prewinders
    7. 2 colors
    8. Selvedge cutters
    9. 6 frames
    10. Droppers and heald wires as fitted
    11. Off loom inspection and big roll batcher
  13. Staubli Warp Welding Model Warp Link
    1. Year 2003
  14. Staubli Knotting + 2 Stands
    1. Model Topmatic/TPF 2 B
    2. Year 2001
  15. Campen Inspection Machines
    1. 6 units
  16. Hager Inspection Machine (Loom Shed)
    1. Working width 2000 mm
  17. Selvedge Bobbin Winding Machine
    1. 1 unit
  18. Osthoff Singeing Machine
    1. Manufactured year 2005
    2. Maximum fabric width 2000 mm
    3. Entrance: roller cradle to take cloth rolls from weaving, driven feed roller, high entrance frame with guide rollers, stainless steel J-box accumulator, Erhardt & Leimer fabric centering and guiding unit
    4. Osthoff brushing unit: driven brushing and beating rollers for face and reverse of fabric, extraction ducts
    5. Osthoff singeing machine type U97/1: 2 gas ribbon burners, water cooled, touch screen operation, controls for machine speed, singeing burners position, flame height and width
    6. Osthoff brushing unit: driven brushing and beating rollers for face and reverse of fabric, extraction ducts
    7. Exit: high exit frame, stainless steel J-box accumulator, Erhardt & Leimer fabric centralising and guiding unit, surface driven A-frame batcher
  19. Osthoff Singeing
    1. Year 1988
    2. 2 gas burners
  20. Kusters Singeing & Mercerising Range
    1. Manufactured 2001
    2. Maximum working width 2000 mm
    3. Entrance frame with scray to take denim cloth rolls from the looms, conveyor feed, high entrance frame, stainless steel J-box accumulator, Erhardt & Leimer centre guiding system
    4. Brushing & beating unit: brushing rollers for face and reverse of fabric, beating rollers, extraction hoods and ducting
    5. Singeing machine: 2 gas fired burners, water cooled, control system for machine speed, burner position, flame height, flame width, touch screen operation
    6. Brushing unit: brushing and beating unit for brushing face and reverse of fabric, extraction hoods and ducting
    7. Merceriser & washing: chainless caustic impregnation section, 26 chainless stretching cylinders and two padders, stabilising section, 32 chainless stretching cylinders and one padder, neutralising tank type Turbo Wash (c 18 m content), mangle, 2 multi-roller wash tanks type 234-43 (double strung), 2 mangles type 222/53, 1 multi-roller wash tank type 836/76 (c 18 m content), mangle type 2