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NovaStar, MM133, Polyester Staple Fiber Production Line, 10 tpd, 4-18 Denier (New)

NovaStar, MM133, Polyester Staple Fiber Production Line, 10 tpd, 4-18 Denier

Description

  1. Overview
    1. Titer range: 4den - 18den solid staple fiber.
    2. Raw material requirement: polyester chip virgin grade, chip off grade, and washed bottle flakes.
    3. First step: the spinning line for this project starts from vacuum dryer and finishes at the fiber can turn table, and the spinning machine makes use of high pressure, melting spinning technology.
    4. Second step: this project starts from the creel stand and finishes at the baler.
  2. Process Flow Chart
    1. First step (spinning line): vacuum dryer → hopper → screw extruder → filter → spin beam → circular blowing device → corridor → winder → trailer gear → input feed system → fiber can turn table.
    2. Second step (solid fiber): creel stand → cable guide → dipping bath → first drafter → draw bath → second drafter → steam chest → third drafter → crimper → conveyor → j duct → relaxing heat setter → tension device → cutter → fibre transport device → baler.
  3. Main Equipment List - Spinning Line
    1. Vacuum dryer, type VC356, quantity 3 sets.
    2. Hopper, type HV404Z-3400, quantity 1 set.
    3. Screw extruder, type GY130, quantity 1 set.
    4. Filter, type SC450, quantity 1 set.
    5. Steel pipes, quantity 1 set.
    6. Spinning beam, type MS712A, quantity 1 set.
    7. Meter pump drive, type GHV452-1300, quantity 4 sets.
    8. Spinning assembly, type GHV452-0200, quantity 4 sets.
    9. Circular blowing device, type GHV452E-0400, quantity 4 sets.
    10. Corridor, quantity 4 sets.
    11. Winder, type GHV452B-1000, quantity 1 set.
    12. Traction gear, type GHV452-0800, quantity 1 set.
    13. Feeding system, type GHV453-2000, quantity 1 set.
    14. Fiber can drive, quantity 1 set.
    15. Control panel, quantity 1 set.
  4. Main Equipment List - Finishing Line
    1. Creel, type JSC-00, quantity 1 set.
    2. Thread guide, type GV811, quantity 1 set.
    3. Thread guide machine, type VD852, quantity 1 set.
    4. Oil dip trough, type YC80, quantity 1 set.
    5. Seven-roll traction machine, type GY432, quantity 3 sets.
    6. Bath driven unit, type GVD831A, quantity 1 set.
    7. Steam-heated tank, type Z120, quantity 1 set.
    8. Laminating machine, type DS110, quantity 1 set.
    9. Steam-heated tank, type HV741-2000, quantity 1 set.
    10. Crimper, type S655Z, quantity 1 set.
    11. Conveyor, type XSJ-00, quantity 1 set.
    12. Thread oscillator, type PS750A, quantity 1 set.
    13. Tension device, type VS701, quantity 1 set.
    14. Cutting unit, type CS3, quantity 1 set.
    15. Heat-setting machine, type DX600B, quantity 1 set.
    16. Fiber-transporting fan, type SM750, quantity 1 set.
    17. Bale presser, quantity 1 set.
    18. Control panel, quantity 1 set.
  5. Main Parameters for Equipment
    1. Hopper: hopper volume is 4.5 m3. Size is ф1800 x 2660 mm. Quantity is 1 set.
    2. Screw extruder: main parts include screw and screw cover, gearbox, motor, plate fabricated, heating jacket, cover cap, outlet flange, pulley. Screw diameter is ф130, l/d=28/1. Screws rotate speed is 20-60 r/min. The max pile out is 480 kg/h (screw in deep tank). Machine head pressure is 15-25 mpa. Transmission power is 75 kw alternating motor supplied. Transmission control is feed back from open loop pressure, adjustable speed by alternating motor with variable frequency. Screw heating is 48 kw. Temperature tester is pt100. Machine weight is 5 t. Dimension is 4.8 x 2 x 1 m. Quantity is 1 set.
    3. Filter: main parts include material inputting head, double filtering barrel, filter core, core base. Filter type is double material exchanging filtering. Filtration area is 4.5 m2. Filtration precision is 120 mesh. Heating mode is inserting electrical power heating-rod. Heating power is 9 kw. Medium for filter temperature keeping is inner high temperature heat-transfer oil and circular heat transfer oil, one temperature test controlled point. Feed back for melting liquid pressure is pressure show and alarm before filtering, and pressure controlled after filtering. Quantity is 1 set, with spare parts including filter core 3 sets.
    4. Melt elbow pipe (manifold): main parts include elbow pipe, outside pipe, flange, aluminum jacket. Heat preservation medium is heat transfer oil, one temperature control point. Heating mode is aluminum jacket, heating power is 4 x 1 kw. Designed pressure of melt elbow pipe is 30 mpa, designed pressure of jacket is 0.25 mpa, designed temperature is 330°c. Quantity is 1 set.
    5. Spinning beam: main parts include spinning beam, meter pump plate, valve, electrical heating bar, heat keeping cover, platinum heat resistance, pressure sensor, etc. Spinning position is 4 positions every unit, interspace is 650 mm. Heat preservation medium is inner high temperature heat transfer oil. Heating mode is intubating electrical power heating bar (u shape), heat power is 8 kw x 5. Temperature control point of spinning beam is one point every unit. Quantity is 1 set.
    6. Spin assembly: main parts include assemble.