Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

NovaStar, DC108, Complete Ice Cream Plant, 1000 L/h Capacity, with Mixing, Pasteurization, Homogenization, and CIP Station (New)

NovaStar, DC108, Complete Ice Cream Plant, 1000 L/h Capacity, with Mixing, Pasteurization, Homogenization, and CIP Station

Description

  1. Overview
    1. Complete mixing plant for ice cream mix
    2. Milk pretreatment section
    3. Aging / buffer tank section
    4. CIP station
    5. Ice cream machine section
    6. Operational platform and accessories
  2. Mixing Plant For Ice Cream Mix
    1. Mixing tank, 1,000 L with insulation, agitator, CIP ball (quantity: 2)
    2. Differential pressure transmitter (quantity: 2)
    3. Flow plate with proximate switch (quantity: 1)
    4. Circulation pump, 15 t/h (quantity: 1)
    5. Milk pump, 15 t/h (quantity: 1)
    6. Flow meter, DN40 (quantity: 1)
    7. Duplex filter (quantity: 1)
    8. Plate cooler, 12 m² (quantity: 1)
    9. Plate heater, 10 m² (quantity: 1)
    10. Steam valve assembly, DN40 (quantity: 1)
    11. Steam proportional valve, DN50 (quantity: 1)
    12. Steam trap, DN25 (quantity: 1)
    13. Steam shut valve, DN40 (quantity: 3)
    14. Steam filter, DN40 (quantity: 1)
    15. Powder mixer (quantity: 1)
    16. Control system for mixing plant (quantity: 1)
  3. Milk Pretreatment
    1. Plate pasteurizer, 1,000 L/h (quantity: 1)
    2. Homogenizer, 1,000 L/h, 2 stage, 250 bar (quantity: 1)
    3. Frequency converter (quantity: 1)
  4. Aging / Buffer Tank
    1. Aging / buffer tank, 1,000 L with insulation, agitator, CIP ball (quantity: 2)
    2. Differential pressure transmitter (quantity: 2)
    3. Flow plate with proximate switch (quantity: 1)
    4. Product pump, 15 t/h (quantity: 1)
  5. CIP Station
    1. Water / lye / acid tank, 1,000 L with insulation (quantity: 4)
    2. CIP forward pump, 15 t/h (quantity: 1)
    3. CIP return pump, 15 t/h (quantity: 3)
    4. Concentrate lye tank, 300 L (quantity: 1)
    5. Concentrate acid tank, 300 L (quantity: 1)
    6. Membrane pump, 1 t/h (quantity: 2)
    7. Plate heater, 12 m² (quantity: 1)
    8. Pneumatic butterfly valve (quantity: 13)
    9. Pneumatic seat valve, F type (quantity: 2)
    10. Steam valve assembly, DN40 (quantity: 1)
    11. Steam proportional valve, DN50 (quantity: 1)
    12. Steam trap, DN25 (quantity: 1)
    13. Steam shut valve, DN40 (quantity: 3)
    14. Steam filter, DN40 (quantity: 1)
    15. Conductivity sensor (quantity: 1)
    16. Temperature probe (quantity: 2)
    17. Flow switch (quantity: 2)
    18. Control system for CIP station (quantity: 1)
  6. Ice Cream Machine
    1. Ice cream freezer with self-contained refrigerator, 1,000 L/h (quantity: 1)
    2. Ice cream cup filler with chocolate dressing, 150–250 mL cup volume, 300 kg/h (quantity: 1)
    3. Special shaped ice lolly automatic stripping and slicing machine (quantity: 1)
  7. Operational Platform And Accessories
    1. Valves, pipe, fittings (quantity: 1 set)
    2. Cables and bridges (quantity: 1 set)
    3. Site instrument (quantity: 1 set)
  8. Continuous Ice Cream Freezer With Self-Contained Refrigerator, 1,000 L/H
    1. Ideal equipment for large-scale and continuous soft ice cream production
    2. Mixes and freezes material and air to make ice creams
    3. Produces high quality ice creams continuously and automatically
    4. Uses freon coolant
    5. Equipped with simple bulking control system
    6. Durable self-cleaning slurry transfer pump
    7. Stable and dependable refrigeration system with international advanced brand refrigeration control valves
    8. Star-moon pump and related parts made of high quality materials
    9. Compressed air sent into freezing drum by supplying forced air
    10. Qualified expansion rate acquired by adjusting quantity of air supply
    11. Easy for operation, convenient to assemble and unassemble for cleaning
  9. Operational Principle
    1. Ice cream material and proper air enter freezing drum through gearing pump
    2. Freon compressor starts refrigerating
    3. Scraper inside freezing drum mixes material and air
    4. Stainless steel blade scrapes frozen ice cream on internal wall
    5. Ice cream exits through discharge pump
  10. Main Technical Parameters
    1. Maximum capacity (overrun 100%): 1,000 L/h
    2. Feed temperature: +2 to +4 °C
    3. Discharge temperature: ≤ -4 °C
    4. Evaporating temperature: -30 °C
    5. Air-return temperature: -34 °C
    6. Oil content: < 30 ppm
    7. Refrigerant: R404A
    8. Compressor: 30 HP Copeland compressor
    9. Cooling capacity: 27,000 kcal / 31 kW
    10. Compressed air pressure: ≥ 0.6 MPa
    11. Compressed air consumption: 2 m³/min
    12. Compressed air tube: 6 mm
    13. Feeding pipe: 25 mm
    14. Discharge pipe: 38 mm
    15. Air-return conduit: 48 mm
    16. Liquid inlet pipe: 18 mm
    17. Hot ammonia pipe: 18 mm
    18. Emptying pipe: included