Company founded 1975 US-based machinery business experienced in worldwide sales.

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Complete Finishing and Printing Lines, Zimmer, Salvade, Babcock, Guarneri

Complete Finishing and Printing Lines, Zimmer, Salvade, Babcock, Guarneri

Description

  1. Overview
    1. Two Grundfos pumps and softener
    2. Fini air-compressor with tank
    3. Second belt air-compressor
    4. Double station screw pump (Germany) for light fuel oil supply of boilers
    5. Two Inplan oil circulating boilers (1,500,000 kcal/h) with Weishaupt two-stage burner
    6. Expansion tank, drain tank with pump for above boilers
    7. One Inplan fully automatic steam boiler 5000 kg/h at 7 bar with oil furnace Weishaupt
    8. Water softening device, feed tank, and condensate tank for above steam boiler
    9. Secondary pump station for calendar 50,000 kcal/h
    10. One Bertram Konus (1,200,000 kcal/h) with Weishaupt two-stage burner
    11. J. Zimmer 18-color rotary screen printing machine with accessories, printing width 185 cm
    12. J. Zimmer compact nozzle dryer HC thermo-oil heated
    13. J. Zimmer polymerization unit
    14. Screen washing device 3S
    15. Squeegee washing machine
    16. End-ring gluing device, exposing bar, complete engraving installation
    17. Complete manual color kitchen
    18. Film making equipment
    19. Zimmer one table coupon (sample machine), printing width 184 cm, 3 m length
    20. CIS Design Ramsese CAD system software with SGI workstation
    21. Multibeam scanner/film plotter
    22. Salvade continuous steaming plant (HT), working width 2000 mm, 240 m content
    23. Salvade open width washing line, 5 tanks, 200/240 cm working width
    24. Salvade tensionless air vibration dryer
    25. Lazatti semi-automatic meterage and packing machine
    26. Babcock 5-compartment horizontal tentering and drying frame 200 cm with padder
    27. Guarneri 2-bowl calender machine, steel and woolen paper, 240 cm
    28. All PLC operated
  2. Air Compressors
    1. Fini air compressor 2010 with tank and filter
    2. Belt air compressor for support during maintenance
  3. Water Softening Pumps
    1. Grundfos double station for softening water supply
    2. Type: CR30-20 AFKBBUE
    3. Type: 9723/68 AE
    4. Model: B345200G2
    5. Speed: 3500 min
    6. Flow: 36 m³/h
    7. Head: 30.2 m
    8. Max pressure: 16 bar
    9. Max temperature: 120 °C
  4. Oil Circulating Boilers
    1. Two Inplan oil circulating boilers (1,500,000 kcal/h) with Weishaupt L8ZD two-stage burner
    2. Expansion tank, drain tank with pump for above boilers
    3. Circulation: 150 m³/h thermal oil
    4. Connecting supply pipe: 125 DN
    5. Working pressure: 10 bar
    6. Temperature difference: 20 °C
    7. Max supply temperature: 300 °C
    8. Electric power: 37 kW
    9. Electrical current: 3 x 220 V, 60 cycles
    10. Boiler content: 1584 liters
    11. Expansion tank: 3250 liters
    12. Drain tank: 4249 liters
    13. Gas analysis report and regulator parameters for Inplan A stage I/II: O2 6.1/4.4, CO2 10.9/12.2, CO 0/0, NOx 0/0, feed line 259/210, return line 254/198, flue gas 272/293, lambda 1.41/1.27, efficiency 87.7/87.7
    14. Gas analysis report and regulator parameters for Inplan B stage I/II: O2 5.3/4.2, CO2 11.5/12.3, CO 0/0, NOx 0/0, feed line 255/246, return line 247/232, flue gas 269/295, lambda 1.34/1.26, efficiency 88.3/87.8
  5. Steam Boiler
    1. One Inplan fully automatic steam boiler
    2. Type: F5000 kg/h
    3. Pressure: 7 bar
    4. Burner: oil furnace Weishaupt RL, fully automatic modulating operation, burning diesel fuel
    5. Oil consumption: approx. 312 kg/h
    6. Feed device: two centrifugal pumps with three-phase motor
    7. Water softening device: 5 m³/h
    8. Electrical: 220 V, 60 cycles, 3-phase; control 220 V, 60 cycles, 1-phase
    9. Includes water softening device, feed tank, and condensate tank
  6. Bertram Konus Boiler
    1. One Bertram Konus (1,200,000 kcal/h) with Weishaupt two-stage burner
    2. Gas analysis report for Konus stage I/II: O2 4.8/4.8, CO2 11.8/11.9, CO 1/0, NOx 35/55, feed line 221/263, return line 207/238, flue gas 222/263, lambda 1.3/1.3, efficiency 91.2/89.2
  7. Rotary Screen Printing Machine
    1. J. Zimmer 18-color rotary screen printing machine with accessories, printing width 185 cm
    2. Type: Rota Screen-G -EA
    3. Thermoplast gluing device and wet gluing device
    4. Storable longitudinal repeat adjustment
    5. Repeat range: 64-101.78 cm
    6. Drive speed: 4-100 m/min
    7. Blanket washing device with 3 brush rollers, 3 spray pipes for used water and one for fresh water with filter and dirt scraper and other fittings
    8. Color pumps and squeegees on washing system
    9. 18 magnet bars, 8-step adjustable
    10. 18 automatic color feeding pumps
    11. Oil consumption: 65 m³/h
    12. Temperature: 180 °C
    13. Power connection: 310 kVA
    14. Water: 2-3 m³/h
    15. Blanket washing water: 2 m³/h
    16. Air pressure: 7 bar
    17. Air used: 60 m³/h
    18. Water pressure: 2-3 bar
    19. Electric usage: 160 kW
  8. Dryer and Polymerization Unit
    1. J. Zimmer compact nozzle dryer HC thermo-oil heated
    2. J. Zimmer polymerization unit
    3. Number of drying sections: 4
    4. Dryer temperature: 180 °C
    5. Heating: thermal oil
    6. Electrical current: 3 x 220-240 V, 60 cycles
  9. Screen and Squeegee Equipment
    1. Screen washing device 3S with filter for used water and another for last fresh water washing
    2. Squeegee washing machine
    3. End-ring gluing device, exposing bar, screen coating
  10. Color Kitchen and Sample Machine
    1. Complete manual color kitchen
    2. Zimmer one table sample machine, printing width 184 cm, 3 meter length
  11. Cad System and Scanner
    1. CIS Design Ramsese CAD system software with SGI workstation
    2. Multibeam scanner/film printer
  12. Steaming Plant
    1. Salvade continuous steaming plant (HT)
    2. Type: VPM
    3. Working width: 2000 mm
    4. Content: 240 m
    5. Roller width: 2300 mm
    6. Stainless steel 304 structure
  13. Washing and Drying Lines
    1. Salvade open width washing line, 5 tanks, 200/240 cm working width
    2. Salvade tensionless air vibration dryer
  14. Packing and Finishing
    1. Lazatti semi-automatic meterage and packing machine
    2. Babcock 5-compartment horizontal tentering and drying frame 200 cm with padder
    3. Guarneri 2-bowl calender machine, steel and woolen paper, 240 cm
  15. Control System
    1. All PLC operated