Company founded 1975 US-based machinery business experienced in worldwide sales.

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Hollow Conjugate Fiber Plant, 50 Tons Per Day, 1.5 to 15 Denier, 2008/2009

Hollow Conjugate Fiber Plant, 50 Tons Per Day, 1.5 to 15 Denier, 2008/2009

Description

  1. Overview
    1. Production capacity: 50 tons per day.
    2. Produces hollow filament from 6 to 15 denier.
    3. Produces solid filament from 1.5 to 15 denier.
    4. Monthly production range: 30 to 50 tons per month.
    5. Production rates: 54 mt of solid fibers and 44 mt of hollow fiber (both based on 24 hours spinning and 16 hours fiber line).
  2. Washing Line
    1. Year: 2009.
    2. Bale breaker.
    3. Feed conveyor.
    4. Trommel for label removal.
    5. Sorting conveyor: 1 m x 5 m.
    6. Feeding conveyor: 1 m x 4 m.
    7. Vibrator, diameter 2 m, with 2 HP motor.
    8. Screw feed conveyor.
    9. Float tank.
    10. Horizontal washer.
    11. Feed conveyor.
    12. Reactor, diameter 2 m, height 2.5 m, with steam/diesel heating.
    13. Neutralization tank.
    14. Spin dryer.
    15. Air blower and air heater.
    16. Main panel.
  3. Electricals
    1. Year: 2009.
    2. Kiosks.
    3. Transformers.
    4. 500 KVA.
    5. 2.2 megawatts.
    6. Switch gear.
    7. Main panel.
    8. Distribution panel.
    9. Cable for entire plant: approximately 5 km.
  4. Spinning Section
    1. VC 356 drum vacuum dryer, 3.5 tonnes chip capacity, C.S. jacket steam heated, 5.5 kW motor with gearbox. Year: 2008.
    2. Hopper: S.S. 304 charging hopper, capacity 2 tons. Year: 2008.
    3. Extruder with 200 kW motor each, heavy duty gearbox, extruder 175 mm screw diameter x 5 m length, 280 deg. C, with electrical panel. Year: 2008.
    4. Melt filter, temperature 280 deg. C, capacity 150 to 180 mesh. Year: 2008.
    5. Meter pump driver, 25.4 r/min. Year: 2008.
    6. Meter pump, 70 cc/r. Year: 2008.
    7. Spinning beam with 8 spinning positions. Year: 2008.
    8. Melt pressure gauge. Year: 2008.
    9. Spin pack. Year: 2008.
    10. Spinneret HCS 15 Dn. Year: 2008.
    11. Circular quenching device, draft type circular. Year: 2008.
    12. Corridor. Year: 2008.
    13. Oiling winder (take up). Year: 2008.
    14. Eight roller drafter. Year: 2008.
    15. Input gear (sunflower wheel). Year: 2008.
    16. Fiber can drive device (can collection). Year: 2008.
    17. Creel. Year: 2008.
    18. Traverse frame. Year: 2008.
    19. Eight rollers traverse guide. Year: 2008.
    20. Fibre line oil bath. Year: 2008.
    21. First drafter, 7 rollers, 66 m/min. Year: 2008.
    22. Draw bath, 7 rollers, 22 m/min. Year: 2008.
    23. Second drafter. Year: 2008.
    24. Steam chest. Year: 2008.
    25. Third drafter, 7 rollers, 238 m/min. Year: 2008.
    26. Seven-roller driving. Year: 2008.
    27. Seven-roller brake. Year: 2008.
    28. Spine finish preparation tank (S.S). Year: 2008.
    29. Fibre stacker. Year: 2008.
    30. Crimper. Year: 2008.
    31. Cooling feeder. Year: 2008.
    32. Fiber conveyer. Year: 2008.
    33. Spray booth for siliconized finish. Year: 2008.
    34. Tension machine. Year: 2008.
    35. Cutter (Lumus type). Year: 2008.
    36. Tow spreader. Year: 2008.
    37. Relaxing heat-setter, 29 m, 16 zones (13 heating, 3 cooling). Year: 2008.
    38. Staple fiber feeder. Year: 2008.
    39. Hydraulic pressure baler, 2 chamber, double chest. Year: 2008.
    40. Chain feeder. Year: 2008.
    41. High position trough and oil pump. Year: 2008.
  5. Baler
    1. Dual chamber baler with capacity of pressing 60 meters in 16 hours.