Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, MP232, Mattress Wrapping, Vacuum Pressing, and Rolling Up Line, 2 Mattresses/min, 100 Tons

NovaStar, MP232, Mattress Wrapping, Vacuum Pressing, and Rolling Up Line, 2 Mattresses/min, 100 Tons

Description

  1. Overview
    1. Complete line for wrapping, vacuum pressing, and rolling up mattresses
    2. Production: 2 mattresses per minute
    3. Can work with visco, polyurethane, latex, Bonnell spring, pocket spring, etc.
    4. Mattress dimensions: from 60 x 170 cm to 220 x 220 cm
    5. Maximum height: 50 cm (50/60/70/80/100 cm on request)
    6. Maximum pressure: 100 tons
    7. Polyethylene film thickness: from 50 µm to 140 µm
    8. Diameter of rolling machine: fixed to be decided from 25 cm to > 50 cm on order
    9. Exit rolling machine: 1 – standard / lateral
    10. Power supply: 400 V + N + T
    11. Pressure: 6 to 8 bar
    12. Automatic rolling machine for hydraulic press (possible to insert 2 rolling machines for 1 line)
    13. Automatic exit system – lateral with nylon tubular
    14. Electronic control panel for select production time, program control, and set all functions of the machine; able or disable internet connection for remote control
    15. Inside envelope you can put paper, brands, names, etc.
    16. Exit diameter: 25 > 50 cm (to decide on order)
    17. Variable diameter (automatic changeable from 25 to 50 cm)
    18. Included double exit: 1) lateral / 2) back-side
  2. Accessories Included
    1. Loader bobbins brands upper and lower
    2. Tackle to load bobbins
    3. Control board for remote assistance through internet
    4. Introducer and centering
    5. Rolling conveyor for introducer and centering mattresses
    6. Automatic sizes control and full self-managing
    7. Predisposed for being connected in line with other machines
  3. Wrapping Machine
    1. Automatic wrapping machine with four spools and pre-arrangement of un-winders
    2. No. 1 high resistance welding bar in “temp-coat” with digital temperature control
    3. No. 2 un-winders speed compensator for polyethylene
  4. Hydraulic Press
    1. Hydraulic press with 4 cylinders double action – 100 tons of pressure
    2. Control unit with split pump for a fast rise and fast descent and self aligning oil flow dispenser
    3. No. 2 high resistance welding bars in “temp-coat” with digital temperature control
    4. Independent working height and pressing adjustment (pressing surface cm 220 x 220 x h40)
    5. No. 5 electronic regulated settings to customize pressing program, also without rolling machine
  5. Bidirectional Belt Conveyor
    1. Bidirectional belt conveyor and pre-arranged to control no. 2 different rolling machines simultaneously
    2. Possibility also to straight unloading for mattresses just wrapped
  6. General Control Panel
    1. Control panel featuring a “touch-screen” monitor to select and customize production time, program control, and set all functions of the machine
    2. Switch on/off for internet connection – remote control / tele-assistance
    3. Digital temperature control
  7. Rolling Machine
    1. With fixed diameter, from 25 to 50 cm (to decide on order)
    2. System for polyurethane, visco, pocket spring, Bonnel spring, latex
  8. Optional: Automatic Stacker Machine
    1. Automatic programmable stacker machine for insert mattress in pallet or boxes
    2. Double exit (left and right) with automatic sizes control
    3. Operator control panel to set automatic or manual switching of the mattress, set programs
    4. Optical system for the recognition of measures of mattresses with full autonomy stacking single or double
    5. Control passage mattress with photocells perimeter
    6. Production counters