Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

Master, Indigo Slasher Denim Line, 1989, 3000mm Working Width, with Enova & Benninger Warpers

Master, Indigo Slasher Denim Line, 1989, 3000mm Working Width, with Enova & Benninger Warpers

Description

  1. Direct Warpers
    1. Enova warper, year 2000
      1. Comsa creel with 546 positions, air controlled with Eltek automatic break detection and stopping system.
      2. Electrojet top air cleaning system for the creel.
      3. Beams width 100 cm, 180 cm wide.
      4. 42 primary beams.
    2. Benninger warper, year 1988, 100 cm wide beams
      1. Comsa creel with 650 positions.
      2. Stopping unit Eltek. Electrojet aspirator system.
  2. Indigo dye machine
    1. LooptEx system made by Master Machinery (Italy), year 1989.
    2. Primary beams width of 180 cm.
    3. Final working width is up to 3000 mm (after Sucker-Muller sizing machine). Usually working in 2400 or 2200 mm beams.
    4. All systems have been updated several times in last years to be in optimal work condition. Last in 2010.
    5. Dye machine standard work speed 35 m/min.
    6. Normally dye lots are of approx 6 to 8 tons.
    7. Double creel for 12 primary beams each creel. Creels are moved from each side in order to have one in preparation while the other is working.
    8. Banana unit for width control.
    9. 1 padder for tension control.
    10. Tension and speed regulation unit.
    11. 1 box for preparation, caustification or dyeing box with squeezing rolls up to 6 tons pressure, and dosing system. Heating system with indirect steam. 950 liters capacity.
    12. 1 air passing 30 m. Tension control for caustification.
    13. Tension and speed regulation unit.
    14. 3 boxes. Each with squeezing rolls up to 6 tons pressure, indirect steam heating system, tension and speed regulation unit. Last box unit with dosing system. 950 liters capacity.
    15. 1 box for indigo dye (1700 liters) with horizontal squeezing rolls, pressure up to 7 tons.
    16. Automatic hydrosulfite feeding system.
    17. Automatic liquid indigo feeding system. Dosapro pump driven by metering system.
    18. Off-line “Metron” titration unit for indigo and hydrosulfite control.
    19. Off-line “Shimadzu” spectrophotometer for indigo control.
    20. Automatic caustic soda feeding system driven by Crison pH system.
    21. 6 loop system that drives the yarn up to 6 times around the machine for oxidation and into the indigo dye box. Each loop 60 m length.
    22. Tension and speed regulation unit.
    23. 1 air oxidation system 60 m.
    24. 1 double box. Over dye applications and washing. With intermediate and final squeezing rolls. 6 tons squeezing pressure. Heating system with indirect steam.
    25. Tension and speed regulation unit.
    26. 1 double box. Fixing, softening or washing. With intermediate squeezing. Equipped with dosing system. Heating system with indirect steam.
    27. 1 drying unit with 10 drums with steam. Mahlo drying controlling system.
    28. 1 foulard for tension control.
    29. 1 J accumulator with 200 m capacity.
    30. 1 foulard for tension control.
    31. 1 creel with 12 beams, each with individual speed and tension control system.
    32. 36 beams, with intermediate separator 100 cm wide, 180 cm wide. On each beam we roll 400 yarns. 200 on one side, then a separator and the other 200.
    33. Dye kitchens with all the different storing vessels and pumps for indigo preparation, indigo, black topping and bottoming.
    34. Caustic soda dosing system for the caustification unit.
    35. Electrical cabinets for all the systems with air conditioning.
    36. UPS with enough power to avoid small (micro) power cuts affecting the whole machine.
    37. All machine has been updated several times for optimum work.
    38. Spare parts for most of the machine: beams, rollers, pumps.
  3. Sizing
    1. After the multiple beams creel used for the indigo on cones and in line with the indigo machine there is a sizing unit to size the warps on the loom beams if desired.
    2. Sucker-Müller sizing machine 3400 mm wide, for beams of 1000 mm wide. Construction year 1980. 16 drying steam drums, first drums with Teflon covered. Cooking kitchen for preparation of the sizing.
    3. Mahlo system to control humidity.
  4. Unbeaming (unwarping)
    1. This system allows to make bobbins of indigo yarn dyed that will allow to work in knitting machines.
    2. A total of 1400 bobbin rewind positions.
    3. 6 rewinding systems. Each system has 4 elements: beam unroller, break detection, speed synchroniser and winding machine with the winding supports for each bobbin. Working speed 100 m/min. With all the machines working production can be from 4 to 8 tons per day, depending on yarn count (Ne 30/1 approx 4 tons/day, Ne 7/1 production 8 tons/day).