Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

NovaStar, BR126, Automatic Corn Flakes Processing Line, Capacity 150-200 kg/hr (New)

NovaStar, BR126, Automatic Corn Flakes Processing Line, Capacity 150-200 kg/hr

Description

  1. Overview
    1. This production line uses corn flour as the main raw material, and can also use oats, buckwheat, etc.
    2. After extrusion and flaking, the material becomes very thin flakes, then undergoes high-temperature puffing to become a crispy taste food.
    3. The product has a unique taste of corn and dietary fiber, suitable for breakfast brewed with milk or as a snack food for direct consumption.
    4. Corn flakes are available in two types: with sugar on the surface and without.
    5. For sugar-spraying corn flakes, the process line is long with many machines.
    6. The production line features a high-performance pressure roller with non-stick material, uniform product thickness, reasonable configuration matching, and easy operation.
  2. Specifications
    1. Item 001: Mixer, model FJ-I, power 4 kW, dimension 1.1 x 0.8 x 1.2 m. Machine support frame is carbon steel #45; machine cover and mixer shaft are stainless steel. Function: mixes material, water and other additives; first step of food processing.
    2. Item 002: Screw conveyor, model XSL-I, power 1.1 kW, dimension 1.7 x 0.6 x 2.2 m. All parts are stainless steel. Function: conveys raw material in the stainless steel roller without leaking or dust pollution.
    3. Item 003: Twin screw extruder, model BR126, total power 60 kW, dimension 2.6 x 0.9 x 1.3 m. Motor power 45 kW, heating power 14 kW, feeding power 0.75 kW, cutting power 0.75 kW, water pump power 0.37 kW. Machine support frame is carbon steel #45; machine cover is stainless steel; screw and barrel are food grade alloy steel; mold is stainless steel. Screw made by alloy steel and special craft 38CrMoAl; barrel and screw designed specially for extruded snacks production; includes heating system, water cooling system, lubrication system, controlling system; inverter controls speed of main motor, feeder motor, cutting motor to save power and protect the extruder.
    4. Item 004: Cooling conveyor, model QSS-II-5F, dimension 5.0 x 0.7 x 1.1 m, power 0.37 kW. Machine support frame is stainless steel; conveying belt is stainless steel; includes brake wheel. Function: cools the product after it comes out from the oven using several cooling fans before packaging.
    5. Item 005: Air conveyor, model SJ-0.75, total power 0.75 kW, dimension 1.1 x 0.7 x 1.8 m. Stainless steel. Function: conveys raw material in the stainless steel roller by air power; support structure at bottom of feeding hopper withstands product weight; net shape structure design at top of hopper protects workers from falling into the machine.
    6. Item 006: Pressing machine, model PJ-I, total power 15 kW, dimension 1.5 x 1.6 x 1.5 m. Machine support frame is carbon steel #45; machine cover is stainless steel. Function: presses corn puff balls into flakes; solid roller coated with alloy steel guarantees the flaking effect.
    7. Item 007: Air conveyor, model SJ-0.75, total power 0.75 kW, dimension 1.1 x 0.7 x 1.8 m. Stainless steel. Function: conveys raw material in the stainless steel roller by air power; support structure at bottom of feeding hopper withstands product weight; net shape structure design at top of hopper protects workers from falling into the machine.
    8. Item 008: Oven 5-layer 5-meter (electric type), type X-5-5D, dimension 5.4 x 1.2 x 1.8 m. Drying temperature 10 to 180 °C, drying time 5 to 40 min, transmission motor 1.5 kW, heating motor 45 kW. Machine support frame is carbon steel #45; machine cover inside and outside is stainless steel; heat preservation material is rock wool. Function: reduces moisture from 12-20% to below 10% for long-term storage; includes heating system and convey system; sometimes includes blower for faster drying; heating method is electric.
    9. Item 009: Air conveyor, model SJ-0.75, total power 0.75 kW, dimension 1.1 x 0.7 x 1.8 m. Stainless steel. Function: conveys raw material in the stainless steel roller by air power; support structure at bottom of feeding hopper withstands product weight; net shape structure design at top of hopper protects workers from falling into the machine.
    10. Item 010: Puffing oven, model WPH-I, total power 1.5 kW, dimension 3.4 x 1.5 x 1.7 m. Machine support frame is carbon steel #45; other parts are stainless steel. Function: puffs corn flakes by high temperature wind.
    11. Item 011: Hoister, model SJ-I, power 0.37 kW, dimension 2.0 x 0.5 x 1.6 m. Support frame is stainless steel; conveying belt is dismountable PVC. Function: conveys product from extruder to roller sifter; mosaic design of conveyor belt allows changing any piece without replacing the whole belt; parallel design below the hoister avoids product falling down when machine is running.
    12. Item 012: Sugar sprayer, model TJ-I, power 2.5 kW, dimension 0.85 x 0.6 x 1.7 m. Support frame is carbon steel #45; machine cover and mixer shaft are stainless steel. Function: stainless steel drum contains sugar, then sprays sugar into the roller to flavor the product.
    13. Item 013: Flavoring roller, model T-I, power 1.12 kW, dimension 2.5 x 0.85 x 1.85 m. Stainless steel. Function: by turning of the tumbling box, coats products with an even layer of coating flour; increases quantity of flour on product surface; causes obvious scaly food surface; used for massive products flouring and breading processing.
    14. Item 014: Air conveyor, model SJ-0.75, total power 0.75 kW, dimension 1.1 x 0.7 x 1.8 m. Stainless steel. Function: conveys raw material in the stainless steel roller by air power; support structure at bottom of feeding hopper withstands product weight; net shape structure design at top of hopper protects workers from falling into the machine.
  3. Condition
    1. Used industrial equipment.
  4. Included
    1. Sample picture.
    2. Machine list.
    3. Layout drawing.
    4. Pictures for each item as referenced.
    1. Not specified.