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Complete Vertical Denim Plant, 2004 to 2006, Karl Mayer, Master, Formia Nuova

Complete Vertical Denim Plant, 2004 to 2006, Karl Mayer, Master, Formia Nuova

Description

  1. Rope Dyeing Denim Plant
    1. Item 001: Karl Mayer ball warper, brand Karl Mayer, year 2006.
    2. 2 GV creel with 576 positions.
    3. Gauge 350 mm.
    4. Speed 750 meter/min.
    5. Item 002: Master Indigo ropes, brand Master Italy, year 2006.
    6. Creel for 24 positions.
    7. Beam diameter 1220 mm.
    8. Beam gauge 1272 mm.
    9. The rope range has the flexibility to produce different dyeing processes.
    10. Quantity: 24.
    11. Item 003: Process bath chambers, combination 4 x 8 x 4.
    12. 4 baths for mercerizing and washing.
    13. 8 baths for indigo dyeing.
    14. 4 baths for washing and sulfur process.
    15. All baths with squeezing padders.
    16. Quantity: 16.
    17. Item 004: Kitchen preparation with 11 integrated tanks.
    18. 1 preparation tank for indigo 1500 x 2250 with 3500 litres.
    19. 1 preparation tank for colours 1500 x 1250 with 2000 litres.
    20. 1 preparation tank for auxiliaries 1500 x 1250 with 2000 litres.
    21. 1 indigo feeding 1500 x 2250 with 3500 litres.
    22. 1 indigo feeding 1500 x 2250 with 3500 litres.
    23. 1 feeding reduction 1500 x 1250 with 2000 litres.
    24. 1 sulfur 1500 x 1250 with 2000 litres.
    25. 1 feeding reactive/indanthreen 1500 x 1250 with 2000 litres.
    26. 1 feeding alkalis.
    27. 1 feeding soap.
    28. 1 feeding oxidation.
    29. 1 feeding post treatment.
    30. Steamer on entry and exit.
    31. 12 x 3 = 36 ramalluminium drying cylinders.
    32. Item 005: Exit with coiling system for dyed rope.
    33. Electronically equipped panel for all functions, moisture and tension control with 0% elongation between points.
    34. Item 006: Ball opener Formia Nuova 2006, brand Formia Nuova model BW, year 2006.
    35. 4 ends.
    36. Driven by electronic PLC.
    37. Beamer and re-beamer with automatic pre-feeder accumulator.
    38. Quantity: 6.
    39. Item 007: Rebeamer Formia Nuova, brand Formia Nuova, year 2006.
    40. Electronic drive.
    41. Automatic let-off.
    42. Working width 1600 mm.
    43. Quantity: 6.
    44. Item 008: Karl Mayer sizing machine, brand Karl Mayer Rotal, year 2005.
    45. Creel for 24 beams and complete with overhead crane.
    46. Working width 2500 mm.
    47. Head stock model WVE11.
    48. Creel mod. ANP.
    49. Beam diameter 1200 mm.
    50. 2 size boxes.
    51. 2 nip and 2 dips.
    52. 12 drying cylinders ZM2/2-6.
    53. 8 squeezing cylinders.
    54. Humidity controller.
    55. Air waste collection by 3 exhaust on hood.
    56. Beams with pneumatic brakes.
    57. Control panel with DLC to control all the line.
    58. 36 beams with machine.
    59. Quantity: 2.
  2. Finishing Denim Plant
    1. Item 009: Osthoff-Senge singeing machine, model UF-1, working width 2200 mm, year 2006.
    2. Double jet burner with 2 flames.
    3. Flame reduction device.
    4. Desizing tank.
    5. Complete with J feeding VP99 and J exit VP99.
    6. Feeding by gas.
    7. Air and dust extraction by fan.
    8. Centralized filtration on side.
    9. Exit on rolls (for washing process).
    10. Integrated with Benninger washing range.
    11. Linked with item 010.
    12. Item 010: Benninger washing, working width 2200 mm, year 2006.
    13. J-scray entry.
    14. E&L guiders.
    15. First tank Ben Impacta with squeezers.
    16. Second Ben Injecta for injection of steam.
    17. 4 Ben Extracta washing tanks.
    18. Roller width 2.2 mts.
    19. Ramallumin 24 dry cylinder range, 8 Teflon coated.
    20. Mahlo weft control on exit.
    21. Exit with J scray as well as plaiter and batcher.
    22. Item 011: Causticisation and mercerising, working width 2000 mm, year 2006.
    23. J scray entry into intermediate scray.
    24. Direct to bleaching steamer, approximate content 120 mts.
    25. By-pass directly also possible to Ben Dimensa roller bed chainless mercerising unit.
    26. One pre-wash.
    27. 7 Ben Extracta washing tanks.
    28. Roller width 2.2 mts.
    29. Ramallumin 24 dry cylinder range, 8 Teflon coated.
    30. Mahlo weft control on exit.
    31. Exit with J scray as well as plaiter and batcher.
    32. 4 dosing tanks.
    33. Item 012: Unistar stenter frame, working width 2200 mm, make Artos, year 2006.
    34. Nominal width 2400 mm.
    35. 10 chambers with gas.
    36. Chain with pin and clips.
    37. Manual winding control.
    38. Folder in exit.
    39. Kusters padder.
    40. Mahlo weft straightener.
    41. Head type UVB.
    42. Exhaust by 2 fans.
    43. Feeding by batcher and J scray.
    44. Exit by J scray and batcher for next process.
    45. Control panel with frequency inverter.
    46. Voltage 380.3.50 Hz.
    47. Item 013: Bruckner sanforizing machine, working width 2200 mm, year 2006, type OS-18.
    48. J scray entry.
    49. E&L guiders.
    50. Roller width 2.0 mts.
    51. Weko system Aquapec 200.
    52. Heating cylinder.
    53. Mahlo Orthomat weft straightener FMC 12 with 4 heads.
    54. 3 meters length mini stenter.
    55. Rubber belt unit.
    56. Big cylinder Palmer dryer.
    57. Secondary cylinder dryer.
    58. Maximum working pressure 6 bar.
    59. Maximum temperature 165.
    60. Quantity: 2.
  3. Weaving Denim Plant
    1. Item 014: Sulzer Textil looms TM P7300 HP B 390 N2 EP D12 R, year 2004 to 2006.
    2. Harness shafts 10.
    3. Heald frames 10.
    4. Warp beam (twin diameter 1016 mm) 1.5.
    5. Cloth roll 1.5.
    6. Weft accumulators 02.
    7. Feeder grippers 02.
    8. Tappet cams 10 pcs (as on looms).
    9. Heald wires and droppers 8000 (as on looms).
    10. Guide teeth and projectiles 85% (as on looms).
    11. Side tucking installed.
    12. Electronic warp let-off.
    13. Auto shed levelling.
    14. Electronic clutch brake combination.
    15. Quantity: 16.