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NovaStar, CY134, Bubble Gum Production Line, Capacity 80 kg/h (New)

NovaStar, CY134, Bubble Gum Production Line, Capacity 80 kg/h

Description

  1. Overview
    1. This line is used to produce candies in various colors and designs, especially bubble gum in x shape, cubic, corrugated, channel style, and other kinds.
    2. It is designed to facilitate the operation with reliable performance and changeable candy style.
    3. A corrugation-style wrapping machine or a cutting/wrapping machine can be supplied if required.
  2. Advantages
    1. Reliability, easy cleaning and maintenance.
    2. Accurate cutting and simple changeover.
    3. Easy operation.
    4. Automatic belt tensioning.
  3. Item 001: Five Layers Gum Base Oven
    1. Used for baking gum base.
    2. Made of isolation material and normal steels.
    3. The electric heating tube is controlled by a temperature controller.
    4. Capacity: 60 to 70 kg/h.
    5. Power: 5.4 kW.
    6. Voltage: 220 V, 50 Hz.
    7. Weight: 200 kg.
    8. Dimension: 1000 x 800 x 1000 mm.
  4. Item 002: Sugar Grinding Machine
    1. Used to make sugar powder.
    2. The hopper is made of stainless steel, and the frame is made of normal steel with paint; the grinding roller is made of hardness steel.
    3. Main drive motor power: 7.5 kW.
    4. Capacity: 80 to 300 kg/h.
    5. Power: 7.5 kW.
    6. Grinding fineness: 140 mesh.
    7. Weight: 200 kg.
    8. Dimension: 1000 x 800 x 1000 mm.
  5. Item 003: 200 L Gum Base Mixer
    1. Put the materials for gum base into the blender container according to the ingredient, heat up to make them soft.
    2. Turn on the blender until the gum are melted and become ropy.
    3. Add 1/3 of powdered sugar and glucose syrup which was preheated and filtered before; run the blender steadily.
    4. To get homogeneous gum base, add the rest sugar for two times after 7 to 8 minutes of blending.
    5. Powdered sugar should be added from four corners of the container by turns to prevent from flying off.
    6. Volume: 200 L.
    7. Inclining angle: < 80 degrees.
    8. Mixing propeller speed: N1 = 42 r/min; N2 = 26 r/min.
    9. Main motor power: 380 V, 60 Hz, 18.5 kW.
    10. Batch turning motor power: 380 V, 60 Hz, 1.1 kW.
    11. Weight: 2500 kg.
    12. Dimension: 2500 x 860 x 1250 mm.
  6. Item 004: Extruder
    1. Used for extruding the bubble gum masses.
    2. The hopper is made of stainless steel; the screw is made of hardness steel with teflon coating; the frame is made of normal steel with painting.
    3. The extruding head is warm kept by hot water.
    4. This equipment has four screws.
    5. Screw quantity: 2 pcs.
    6. Screw highest speed: 22 r/min.
    7. Motor power: 220 V, 60 Hz, 7.5 kW.
    8. Heating power: 220 V, 60 Hz, 1.8 kW.
    9. Mould head heating power: 220 V, 60 Hz, 1.4 kW.
    10. Weight: 1200 kg.
    11. Dimension: 1650 x 480 x 1250 mm.
  7. Item 005: Cooling Tunnel with A/C
    1. Designed for cooling the products coming from extruder with 7 layers.
    2. Equipped with boult plate system, thus protecting the products from any deformation during the cooling cycle.
    3. The table will be inclined timely to discharge the cooled products.
    4. The frequency of table swings, working and discharging slope are adjustable.
    5. The vibrating cooling machine to be matched the front of machine (ball forming machine) output range for production.
    6. The parts contact food are made of stainless steel, and the frame is made of normal steel with painting.
    7. Conveyor's highest linear speed: 16 m/min.
    8. Electrical power: 3 kW.
    9. Water cool condensation compress crew: 13 kW.
    10. Condenser go out and in water's caliber: two cents one.
    11. Cooling water's highest temperature: 25 degrees.
    12. Refrigeration carrier: R22.
    13. Air cooler's area: 4 x 25 sq.m.
    14. Electric heating's power: 5 x 2 kW.
    15. Air cooler's fan's power: 12 x 0.09 kW.
    16. Fan's power: 2 x 0.75 kW.
    17. Dimension: 10850 x 1900 x 2080 mm.
  8. Item 006: Square Gum Cutting & Fold Wrapper
    1. Built according to a logical, linear path, cutting and wrapping.
    2. The cam movement with gear transmission is powered by a three phase asynchronous motor activated by an inverter.
    3. Automatic lubrication with shower distribution; the oil is kept in a removable tray.
    4. All operations of the machine are controlled by a PLC.
    5. Size change and production start-up are very rapid, because the parts to be replaced are always housed in precise position, with no need for adaptation or adjustment.
    6. All parts in contact with the products are made of non-toxic materials suitable for use with foodstuffs.
    7. Packing speed: 400 to 500 pcs/min (based on the wrapping materials).
    8. Candy size: 34 x 18 x 4.5 mm.
    9. Paper size: 52 x 44 mm.
    10. Power supply: 380 V, 50 Hz.
    11. Total power: 3.55 kW.
    12. Weight: 1400 kg.
    13. Dimension: 1450 x 1200 x 1750 mm.
    14. Wrapping materials: external: paper, cellophane, aluminum film.
  9. Item 007: Spare Parts List
    1. 200 L mixer: safety pin (20 pcs), heater (2 pcs).
    2. Extruder: safety pin (20 pcs), heater (8 pcs).
    3. Cooling tunnel: chain wheels (1 pc).
    4. Automatic cutting & fold wrapper: fixed cutting knife (model AV421-03-04, 1 pc), active cutting knife (model AV421-03-16, 1 pc), acceptable pole (model AV421-04-03-04, 2 pcs), sugar cutting knife (model AV421-04-0609, 2 pcs), robber roller (model AV421-02-41, 1 pc), push pole (model AV421-04-05-09, 1 pc), gear (model AV421-06-11A, each 1 pc), pulling pole (model AV421-08-26, 4 pcs), support (model AV421-02-27, 2 pcs).