Master, Complete Rope Dyeing Denim Plant, 2005-2006, 24 Positions, 8 Indigo Dyeing Baths, 6 Ball Openers, 6 Rebeamers

Description

  1. Overview
    1. Item 001: Master Italy rope indigo line
    2. Brand: Master, Italy
    3. Year: 2006
    4. Creel for 24 positions
    5. Beam diameter: 1220 mm
    6. Beam gauge: 1272 mm
    7. The rope range has the flexibility to produce different dyeing processes
  2. Process Bath Chambers
    1. Combination 4 x 8 x 4
    2. 4 x bath for mercerizing and washing
    3. 8 x baths for indigo dyeing
    4. 4 x baths for washing and sulfur process
    5. All baths with squeezing padders
  3. Kitchen Preparation
    1. Kitchen preparation with 11 x integrated tanks
    2. 1 preparation tank for indigo, 1500 x 2250 with 3500 litres
    3. 1 preparation tank for colours, 1500 x 1250 with 2000 litres
    4. 1 preparation tank for auxiliaries, 1500 x 1250 with 2000 litres
    5. 1 indigo feeding, 1500 x 2250 with 3500 litres
    6. 1 indigo feeding, 1500 x 2250 with 3500 litres
    7. 1 feeding reduction, 1500 x 1250 with 2000 litres
    8. 1 sulfur, 1500 x 1250 with 2000 litres
    9. 1 feeding reactive/indanthreen, 1500 x 1250 with 2000 litres
    10. 1 feeding alkalis
    11. 1 feeding soap
    12. 1 feeding oxidation
    13. 1 feeding post treatment
  4. Steamer And Drying Section
    1. Steamer on entry and exit, 12 x 3 = 36 ramalluminium drying cylinders
    2. Exit with coiling system for dyed rope
    3. Electronically equipped panel for all function, moisture and tension control with 0% elongation between points
  5. Ball Opener
    1. Brand: Formia Nuova
    2. Model: BW
    3. Year: 2006
    4. 4 ends
    5. Driven by electronic TLC
    6. Beamer and re-beamer with automatic prefeeder accumulator
    7. Quantity: 6
  6. Rebeamer
    1. Brand: Formia Nuova
    2. Year: 2006
    3. Electronic drive
    4. Automatic let-off
    5. Working width: 1600 mm
    6. Quantity: 6
  7. Karl Mayer Ball Warper
    1. Brand: Karl Mayer
    2. Year: 2006
    3. 2 GV creel with 576 positions
    4. Gauge: 350 mm
    5. Speed: 750 meter/min
  8. Karl Mayer Sizing Machine
    1. Brand: Karl Mayer Rotal
    2. Year: 2005
    3. Creel for 24 beams and complete with overhead crane
    4. Working width: 2500 mm
    5. Head stock model: WVE11
    6. Creel model: ANP
    7. Beam diameter: 1200 mm
    8. 2 x size box
    9. 2 x nip and 2 dips
    10. 12 x drying cylinders ZM2/2-6
    11. 8 x squeezing cylinder
    12. Humidity controller
    13. Air waste collection by 3 exhaust on hood
    14. Beams with pneumatic brakes
    15. Control panel with DLC to control all the line, 36 beams with machine
    16. Quantity: 2
  9. Osthoff-Senge Singeing Machine
    1. Model: UF-1
    2. Working width: 2200 mm
    3. Year: 2006
    4. Double jet burner with 2 flame
    5. Flame reduction device
    6. Desizing tank
    7. Complete with J feeding VP99 and J exit VP99
    8. Feeding by gas
    9. Air and dust extraction by fan
    10. Centralized filtration on side
    11. Exit on rolls (for washing process)
    12. Integrated with Benninger washing range
  10. Benninger Washing Range
    1. Year: 2006
    2. J scray entry
    3. E&L guiders
    4. First tank Ben Impacta with squeezers
    5. Second Ben Injecta for injection of steam
    6. 4 x Ben Extracta washing tanks
    7. Roller width: 2200 mm
    8. Ramallumin 24 dry cylinder range, 8 teflon coated
    9. Mahlo weft control on exit
    10. Exit with J scray as well as plaiter and batcher
  11. Benniger Dimensia Mercerising
    1. Year: 2006
    2. J scray entry into intermediate scray
    3. Direct to bleaching steamer
    4. Approx content 120 mts
    5. By pass directly also possible to Ben Dimensa roller bed chainless mercerising unit
    6. One pre-wash
    7. 7 Ben Extracta washing tanks
    8. Roller width: 2200 mm
    9. Ramallumin 24 dry cylinder range, 8 teflon coated
    10. Mahlo weft control on exit
    11. Exit with J scray as well as plaiter and batcher
    12. 4 dosing tanks
  12. Unistar Stenter Frame Artos
    1. Brand: Artos
    2. Year: 2006
    3. Nominal width: 2400 mm
    4. Working width: 2200 mm
    5. 10 chambers with gas
    6. Chain with pin and clips
    7. Manual winding control
    8. Folder in exit
    9. Kusters padder
    10. Mahlo weft straightener
    11. Head type: UVB
    12. Exhaust by 2 fans
    13. Feeding by batcher and J scray
    14. Exit by J scray and batcher for next process
    15. Control panel with frequency inverter
    16. Voltage: 380.3.50 Hz
    17. Quantity: 2
  13. Bruckner Sanforizing Machine
    1. Year: 2006
    2. Model: OS-18
    3. J scray entry
    4. E&L guiders
    5. Roller width: 2000 mm
    6. Weko system Aquapec 200
    7. Heating cylinder
    8. Mahlo Orthomat weft straightener FMC 12 with 4 heads
    9. 3 meters length mini stenter
    10. Rubber belt unit
    11. Big cylinder Palmer Dyer
    12. Secondary cylinder dryer
    13. Maximum working pressure: 6 bar
    14. Maximum temperature: 165
    15. Quantity: 2