Company founded 1975 US-based machinery business experienced in worldwide sales.

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Expanded Polystyrene Sandwich Panel Line, 10 to 12m/min, 40 to 250mm Thickness

Expanded Polystyrene Sandwich Panel Line, 10 to 12m/min, 40 to 250mm Thickness

Description

  1. Overview
    1. Eps (expanded polystyrene) sandwich panel line
    2. Installed
    3. Produces roof, wall and r.p panel
    4. Metal corrugated sheet faced automatic continuous
    5. Product: 3 kinds of different shape product of roof, wall, r.p.
  2. Machine Description
    1. Un-coiler (mechanically automatic type) 3 sets
    2. Roll forming: roof 1 set, wall
    3. E.p.s feeding (insert) line
    4. Laminating machine
    5. Panel cut-off machine: rail moving auto cut
    6. Control panel
  3. Basic Design
    1. Type: wall, roof combination
    2. Line speed: max 10 m/min for roof, max 12 m/min for wall
    3. Raw material of prepainted steel, stainless and aluminium in coil: coil inner diameter 508 mm, coil outer diameter 1200 mm, coil weight max 5 ton, thickness 0.3 ~ 0.7 mm
    4. Width before-corrugation of pre-painted steel and after-corrugation (eps panel products): roof panel upper 1219 mm, lower 1040 mm, after corrugation 1000 mm (=500+500) 1112 mm; wall panel upper 1040 mm, lower 1040 mm, after corrugation 1000 mm (=500+500) 1030 mm
    5. Thickness of eps panel (products): min 40 mm - max 250 mm
    6. Cutting length: min 2 meter max 15 meter
    7. Pass line height: 800 mm
  4. Technical Specification
    1. Uncoiler: type mechanically automatic type, dimension 1000 h x 1300 w x 3200 l, weight 2.5 ton, kinds of frame 150 x 100 x 6 t (sq pipe), drum 480 mm ~ 508 mm diameter
    2. Roll forming (roof): dimension 1690 h x 1300 w x 10 meter l, weight 10 ton, kinds of frame h-beam, bearing uct 211, roll shaft diameter 80 mm diameter, roll diameter 180 mm diameter ~ 250 mm diameter (chrome coated), motor ac 5 hp
    3. E.p.s feeding unit: dimension storage 1600 h x 1800 w x 4100 l, diameter 1300 h x 1800 w x 8150 mm l, weight storage 1.5 ton, diameter 1 ton, kinds of frame 100 x 50 x 3.2 mm t (sq pipe), guide roll mc nylon, guide bar angle 50 x 50 x 5 mm t, pneumatic system
    4. Laminating m/c: dimension 3100 h x 2500 w x 11.5 meter l, weight 11 ton, kinds of frame 150 x 100 x 6 mm t, roll diameter 180 mm diameter, 160 mm diameter, 105 mm diameter
    5. Panel cutting m/c: dimension 2000 h x 2500 w x 1200 l, weight 2 ton, kinds of frame 100 x 100 x 3.2 mm t, cutting length min 2 meter ~ max unlimited, rail length 4 meter
    6. Run out table: dimension 1000 h x 1000 w x 10,000 l, kinds of frame 100 x 50 x 20 x 3.2 mm t (channel), weight 300 kg
    7. Electrical control panel: main control panel 1 set, panel cutting op panel 1 set
  5. Requirement For Installation, Commissioning And Operation
    1. Required factory building: total area min 3,300 m2 including preparation of material, machine line including working and crane space and allowance area min 1,200 m2, height min 7.5 meter, width min 15 meter, length min 50 meter, dimension of complete machine line 3 meter width x 3.5 meter height x 51 meter length
    2. Required auxiliary equipment for installation prepared by buyer: building floor to be flat concrete, fork lift (min 7.5 ton x 2), overhead crane (min 5 ton), arc welding machine, hammer drilling machine, supply of electricity
    3. Necessary raw materials for commissioning paid by buyer: prepainted steel coil (around 3 ~ 6 coils), e.p.s board for wall and roof panel, polyurethane glue (mdi, polyol), electricity 380 v x 60 hz x 3p x 50 kw, air heater (it depends on the site temperature)
    4. Utility / consumption: electricity whole 55 kw ~ 60 kw, air compressor 5 h.p., glue mdi + polyol = 200 g/m2 = 200 gram per square meter panel
    5. Manpower / buyer: operator 2 persons, workers 4 persons (transport of raw material and final products)