NovaStar, DG602, Washing and Dyeing Machine, 400 kg Capacity, 4250 Liters

Description

  1. Overview
    1. DG602 stone washing and dyeing machine designed to achieve perfect results in washing processes such as normal washing, stone washing, enzyme washing, bleaching and rinsing as well as pigment dyeing of garments with various fabric types (cotton, linen, viscose, tensel treatment, etc.).
    2. Machine built in accordance with the ce-73-23-cee norm and entirely manufactured in in NovaStar production facilities.
  2. Specifications
    1. Machine capacity: 400 kgs (175 kgs for stone and 200 kgs for enzyme washing).
    2. Drum volume: 4250 liters.
    3. Drum dimensions: 1900 x 1500 mm.
    4. Rotation speed: 0-150 rpm (variable).
    5. Installed power: 18.5 kw.
    6. Drum material: hydrodinamic design, 6 mm thickness and aisi 316 l stainless steel.
  3. Main Technical Features
    1. Variable rotation speed between 0-150 rpm due to fuji branded inverter.
    2. Controlled by lg branded plc and industrial lg branded touch screen.
    3. In addition to plc, semi automatic and manual control options.
    4. Front tilting function due to the special hydraulic unit for easy unloading.
    5. Power transmission due to belt driven motor, 1 special oversized pulley and 1 hutchinson branded poly-belt.
    6. Direct and indirect steam heating due to special radiator system.
    7. Fiber composite anti rusting side doors and chasis technology.
    8. Mechanical liter counter, burkert branded.
    9. 1 stainless steel tank for chemicals with pump.
    10. 2 water inlets.
    11. Manual door with porthole for sampling and double automatic locks.
    12. 4 special beaters.
    13. Siemens, finder, telemecanique branded electrical components.
    14. 2 tanks for chemicals and dyeing products, 1 automatic pump and automatic control board.
    15. Dye kitchen automatic mixing and pumping system for dyeing.
  4. Technical Description
    1. Electro-welded steel structure, sandblasted and painted with special rustproof paint.
    2. Aisi 316 l stainless steel casing, fixed to the frame.
    3. All parts in contact with water are produced by stainless steel.
    4. C45 steel shaft, hardened and tempered and subjected to non-destructive tests.
    5. Special bearings protected by a five stage seals system (2 viton seal, 3 lubrication seal).
    6. Door which is opened and closed manually, provided with a sampling porthole which are produced by tempered and anti-scratch glass.
    7. Ac motor controlled by a fuji branded inverter created the drive system of the machine, provides the continuous speed variation, without any additional mechanism.
    8. Direct and indirect steam heating.
    9. This machine is supported with special electric, pneumatic and hydraulic systems. The electric system is protected by a fan against over-heating and humidity.
  5. Controlling System
    1. This machine is controlled by lg branded plc (programmable logic controller). It is supported with lg latest model touch screen.
    2. The installed software is entirely produced by NovaStar engineers in order to control all the machine functions and machine process fastly and easily.
    3. Due to the touch screen, 99 recipes can be created and each of them consists 200 steps. This screen is very comfortable to use as it provides clear information for the operator.
    4. Due to the supervision system which is installed upon request to the machine, this machine along all NovaStar washing machine in the same facility can be controlled by a pc in the factory office.