Company founded 1975 US-based machinery business experienced in worldwide sales.

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Complete Denim Plant, 1998 to 2015, Weaving, Dyeing, Finishing

Description

  1. Complete Plant Overview
    1. Weaving, dyeing and finishing plant for denim fabrics
    2. Total of 49 looms
  2. Item 001: Picanol Air Jet Weaving Looms
    1. Type Omniplus 800-4-P-220
    2. Working width 2200 mm
    3. 4 colors with Staubli cam box type 1661
    4. With 6 levers installed
    5. 24 looms construction year 2005
    6. 25 looms construction year 2006
    7. Each equipped with Sumo, Elo, Etu
    8. 4 weft accumulators Picanol 2231 Canplus with PFT and balloon breaker
    9. 1 weft stand
    10. 1 vertical creel for 4 bobbins
    11. 2 warp tension rolls diameter 120 mm with springs right and left
    12. Grob warp detection
    13. 4 heald frames DRC30 13” C
    14. 4000 heddles, 4000 droppers
    15. Leno device right and left, Elsy right and left
    16. 2 warp beams diameter 1000 mm
    17. PBM-2 batching motion with inspection table and walking floor
    18. Walking step
    19. Waste dustbin, air reed, safety detection system, touchscreen display
    20. Max. running speed: 880 TPM, voltage: 400 V, frequency: 50 Hz
  3. Item 002: Karl Mayer Direct Warping Machine
    1. Year 2006
    2. Type ZM SP 1600/1250 DNC
    3. With V-type creel of 480 end, creel pitch 35 cm
  4. Item 003: Master Indigo Slasher Dyeing Line
    1. Year 2006
    2. Model Indigo Flow
    3. Composed of 14 beam creel, fabric steamer, total 15 dye and wash boxes each with 10 ton squeezer
    4. 2 x fabric steamer
    5. Total 14 dry cans of diameter 800 mm
    6. 2 x Sucker Muller sizing boxes and 14 dry cans of diameter 800 mm
    7. Karl Mayer head stock year 2014
    8. Width: 3100 mm, beam diameter 1000 mm
    9. Complete sizing kitchen, make Karl Mayer, year 2005
  5. Item 004: Finishing Denim Line
    1. Year 2006
    2. Working width 1800 mm
    3. Composed of singeing Osthoff, type VP99, high entry
    4. 2 x brushing cylinders with dust suction
    5. J-box, 2 burners, water filter
    6. 2 x brushing cylinders with dust suction
    7. Kusters padsteam with Kusters dyeing padder type 222.11-200, steamer box
    8. 4 washing boxes with intermediate padders
    9. Squeezer padder, Mahlo weft straightener
    10. Impregnation padder, preparation chemical tanks with mixers
    11. Wumag cylinders dryer, 20 x cylinders diameter 800 mm, tefloned
    12. Sanforing machine Sperotto Rimar, type Flexa, entry with Mahlo PMC-12
    13. Control density pick fabric, mini tenter
    14. Shrinking, Palmer diameter 2000 mm
    15. Weft straightener, cooling cylinder
    16. J-box, exit plaiter and A-frame
  6. Item 005: Jigger Yamuna Type EXP-10
    1. Year 2015
    2. Working width 2000 mm
    3. Diameter 1400 mm
    4. With dyestuff tank, pump-filter
    5. Hydraulic system, touch screen control
  7. Item 006: Bleaching-Drying Line Yamuna
    1. Year 2015
    2. Working width 2000 mm
    3. High entry with guides, impregnation padder 2 rolls
    4. 3 bananas rolls
    5. 6 x coated cylinders dryer, diameter 800 mm
    6. Exit plaiter and A-frame
  8. Item 007: Emerizing Saspe Type Versatouch
    1. Year 2011
    2. Working width 2000 mm
    3. 3 rolls (1 x carbon, 2 x sand paper)
    4. Filter and dust bags, touch screen control
  9. Item 008: Babcock Stenter
    1. Year 1998
    2. Working width 1800 mm
    3. High entry, brushing device, padder 2 cylinders
    4. 5 chambers, working width 1800 mm
    5. Horizontal pin chain, gas heating Maxon burners
    6. Cooling zone, exit plaiter and A-frame
  10. Item 009: Stenter Monforts
    1. Working width 2200 mm
    2. High entry, padder Kusters 2 cylinders, coating head Stork (type CFT 1700, year 2000, working width 1700 mm)
    3. 7 chambers, horizontal pin and clip chain, gas heating Maxon burners 2011
    4. 2 cooling cylinders, exit plaiter and A-frame
    5. Full renewed electrical parts in 2016 with inverters
  11. Item 010: Laboratory for Dyeing-Finishing
    1. Water bath Innolab, water tester wash Innolab
    2. Titrator Tittrino 848 Plus, viscotester
    3. Spectrophotometer UV Genesys 6, lab coater Mathis
    4. Lab padder Mathis, hot air oven
    5. Handheld spectrophotometer 964 X-Rite
    6. Box light, scales, pH meter, magnetic stirrer, accessories
  12. Item 011: Physical Laboratory
    1. Tensiorapid Uster, tester 3 Uster
    2. Crockmaster James Heal, tear tester Elmatear James Heal
    3. Clima Airco Climaveneta accessories
  13. Item 012: Offri Inspection Rolling Machines
    1. Working width 1600 mm
    2. With inspection table, rolling centralizing device, and extra extended table
    3. Quantity: 5
  14. Item 013: Steam Boiler ICI Caldaie
    1. Model GX6000A
    2. Year 2006
    3. Capacity 10000 kgs/h
    4. Pressure 12 bar
    5. Gas burner Ecoflam, 2 pumps
  15. Item 014: Additional Equipment
    1. Laundry, sampling machines, compressors, sewing machines, A-frames, fork lift, cooling tower, Lawer dispensing chemicals, etc.