Menzel, Mercerization Machine, 2010, 2000mm Cylinder Width, 37 m/min, 400V

Description

  1. Overview
    1. Menzel mercerization machine
    2. Year: 2010
    3. Material: cotton fabric
    4. Operator side: in the direction of goods running to the right
  2. Specifications
    1. Width of goods: 800 to 1600 mm finish, 1580 to 1750 mm coarse
    2. Width of cylinder wob: 2000 mm
    3. Weight of goods: 80 to 200 g/m2, average 140 g/m2
    4. Production speed: 37 m/min
    5. Technical speed: 55 m/min
    6. Production capacity: 10 million meters/year (250 days, 3 shift)
    7. Compressed air: 6 bar
    8. Steam pressure: 6 bar
    9. Electrical connection values: 400 V, 50 Hz, 3 ph
    10. Steel: 316 for chemie, other 304
  3. Electrical Power
    1. Installed electrical power of the mercer device: 111 kW cca.
    2. Installed electrical power of the cooling liquor: 25 kW
    3. Installed electrical power of the lay recovery: 18 kW
    4. Installed electrical power of the expansion field: 10 kW
  4. Consumption
    1. Water consumption desizing: cca. 2 to 4 liters/kg goods = 2 m3/h
    2. Water consumption finishing washing: cca. 6 to 8 liters/kg goods = 4 m3/h
    3. Water consumption for lay cooling: cca. 6 m3/h at 10-15 °c
    4. Water consumption for lay recovery: cca. 7 m3/h at 18 °c
    5. Steam consumption for water heating in the washing areas: cca. 1000 kg/h (z 20 °c na 95 °c)
    6. Steam consumption for the lay recovery: cca. 1100 kg/h
    7. Consumption the compressed air: average cca. 500 l/h, shortly 2500 l/h
  5. Condition and Rubberizing
    1. Rubberizing the device between squeezing: hard rubber 100° shore against soft rubber 80° shore
    2. Rubberizing squeezing device rowatex: hard rubber 100° shore against rowatex 95° shore
    3. Squeeze effect the device rowatex: 60 % to 65 %, depending on the weight of the goods and speed