Sugar and Ethanol Plant, 7200 TCD Milling Capacity

Description

  1. Overview
    1. Sugar and ethanol plant technical report covering the 2004 to 2012 seasons.
    2. No own planted sugarcane area.
    3. Report includes current sugar and alcohol production capacity and list of industrial equipment.
  2. Transport
    1. 07 Mercedes Benz trucks model AXOR 3340 - 6x4 - 4 x 2 - year 2007 with metallic body for chopped or whole cane.
    2. 07 tractors.
    3. 10 loaders.
    4. 22 closed trailer-type bodies capable of carrying 25 tons of cane each.
  3. Current Milling Capacity
    1. Sugarcane weighing sector: 10000 TCD.
    2. Sugarcane unload sector: 8400 TCD.
    3. Sugarcane preparation sector: 7200 TCD.
    4. Sugarcane milling sector: 7200 TCD.
    5. Steam generation sector: 7200 TCD.
    6. Energy generation sector: 7200 TCD.
    7. Juice treatment sector: 10000 TCD.
    8. Juice evaporator sector: 10000 TCD.
    9. Sugar factory sector: 5000 TCD.
    10. Ethanol distillery sector: 5000 TCD.
  4. Sugarcane Unload Sector
    1. 01 hilo for storage.
    2. 01 hilo for milling.
    3. 01 sugarcane feeding table with 25° inclination.
    4. 01 sugarcane feeding table with 45° inclination.
    5. 02 cranes with capacity of 20 tons.
    6. 01 transport type cusch-cush of 40”.
    7. 02 motor-pumps with capacity of 1000 m³/h – 50 mwc for cane washing.
    8. 01 treatment system of contaminated fluids.
    9. 01 metallic building measuring 20 m x 100 m.
  5. Sugarcane Preparation Sector
    1. 01 metallic conveyor of 60”.
    2. 01 sugarcane levelling of 60”.
    3. 01 knives set type COP-8 of 60”.
    4. 01 sugarcane shredder type COP-5 of 60”.
    5. 01 feeder roll of 60”.
    6. 01 rubber conveyor for cane shredded of 60”.
    7. 01 TGM steam turbine of knives set.
    8. 01 TGM steam turbine of shredder.
    9. 01 high and low speed gearbox of knives.
    10. 01 high and low speed gearbox of shredder.
    11. 01 motor gearbox of metallic conveyor.
    12. 01 motor gearbox of feeder roll.
    13. 01 motor gearbox of cane shredder transporter.
  6. Sugarcane Milling Sector
    1. 04 mills of 32” x 60”.
    2. 03 intermediate transporters of 60”.
    3. 01 rotary screen for 300 TCD milling.
    4. 01 TGM steam turbine to drive the 1º/2º mills.
    5. 01 TGM steam turbine to drive the 3º/4º mills.
    6. 01 high and low speed gearbox to drive the 1º/2º mills.
    7. 01 high and low speed gearbox to drive the 3º/4º mills.
    8. 03 motor gearboxes of intermediate transporter of 60”.
    9. 02 pumps of first juice.
    10. 02 pumps of imbibition of juice from 3° to 2° mill.
    11. 02 pumps of imbibition of juice from 4° to 3° mill.
    12. 02 pumps of mixed juice from mill to juice treatment.
  7. Steam Generation Sector
    1. 01 boiler n° 01, mod. TS-3-150 modified for CBS-120-21 kg/cm², now produces average 11000 kg/h of steam at pressure of 21 kg/cm².
    2. 01 boiler n° 02, mod. TS-3-150-21 kg/cm², now produces average 55000 kg/h of steam at pressure of 21 kg/cm².
    3. 01 deaerator with capacity of 70 m³.
    4. 01 metallic conveyor of 78” with 32000 mm length.
    5. 01 bagasse transporter from mills to boiler of 48”.
    6. 01 transporter of bagasse to boiler of 48”.
    7. 01 motor gearbox from mill to boiler.
    8. 01 motor gearbox transporter of bagasse to boiler.
    9. 02 motor gearboxes of water feeding of deaerator.
    10. 02 motor-pumps from water treatment to boiler.
    11. 01 motor-pump with capacity of 300 m³/h – 350 mwc for feeding water to boiler.
    12. 01 turbo-pump with capacity of 300 m³/h – 350 mwc for feeding water to boiler.
    13. 02 motor-pumps with capacity of 220 m³/h – 50 mwc for wet scrubber of boiler n° 02.
    14. 03 motor-pumps of 40 m³/h – 300 mwc.
    15. 01 metallic tank with capacity of 200 m³ of condensate water.
  8. Energy Generation Sector
    1. 01 triphasic generator of 6250 KVA – 13800 volts – 60 Hz.
    2. 01 TGM steam turbine model TM-5000.
    3. 01 Renk zanini gearbox with power of 5000 kW.
    4. Several electric panels.