Trutzschler, Spinnbau, Ramisch Kleinewefers, Edelmann Thermobond Line, 2200mm, 16-70 GSM

Description

  1. Overview
    1. Thermobond line for polypropylene, polyester, polyamide, and mixtures with viscose or cotton up to approximately 30%.
    2. Intended for nonwoven production from all synthetic fibres and mixtures with synthetic fibres where fibre softening point is below 250 °C.
    3. Applications: coverstock, hygiene nonwoven for pads, slips, drapes, gowns, filters, wet wipes, automotive industry, upholstery.
  2. General Specifications
    1. Rolls width: 2200 mm.
    2. Rolls diameter max: 1000 mm.
    3. Grammages: 16 gsm to max 70 gsm (duplex 70 gsm).
    4. Line speed: more than 120 m/min.
    5. Output in kg/hr depends on gsm, speed, and roller temperatures; e.g., 44 gsm production 250 kg/h, increasing with processing type.
    6. Minimum and maximum gsm: 16 to 70 gsm.
    7. Maximum output width of finished product: 2200 mm.
    8. Thermal circulating oil heated calender by electricity.
  3. Line Construction
    1. Item 001: Fibre opener with weighing device (2 pieces), brand Trützschler GmbH Co, type MWS 1000.
    2. Item 002: Fibre blender with conveyor belt, brand Trützschler GmbH Co, type FBM 1000.
    3. Item 003: Fine opener, brand Temafa, type FF0.
    4. Item 004: Chute feed "Exaktafeed", brand Trützschler GmbH Co K6, type FBK 2500.
    5. Item 005: Double doffer Spinnbau card, brand Spinnbau Bremen GmbH, type 2000.
    6. Item 006: Calendar, brand Ramisch Kleinewefers GmbH, type 2 roller movable, 22% and 39% rollers sealing area.
    7. Item 007: Thermal oil station (electric), brand Aura GmbH, type E 10 - 220.
    8. Item 008: Slitting-winding machine, brand Edelmann, type 620 - 08.
  4. Additional Specifications
    1. With existing wires and card settings: rolls width 2200 mm, rolls diameter max 1100 mm, grammages 16 gsm to max 50 gsm (duplex 70 gsm).
    2. Calenders: 22% sealing area and 38% sealing area.
    3. Electric thermal oil heating.
    4. Technology is perfect for PP, mixture PP/vis, PP/cotton, bico fibres PE/PP or PE/PES, bico PES, and PA (polyamides). Requires polyolefin fibres from 100% to at least 60%.
    5. Polyprop (PP): 2.8/45 till 1.8/35, mostly 2.2 dtex/38 mm.
    6. Polyester fibre (PET) dtex/mm: 1.7/38, 1.6/38, 2.2/55, 1.7/51, 1.5/38.
    7. Polyamide fibre (PA): 1.7/38.
    8. Viscose fibres (vis) in mixtures: 1.7/50, 1.6/50.
    9. Bicomponent (PE/PP): Danaklon ES-C 2.2/40.
  5. Included
    1. Unit to suction the cut edge before the thermobonding process; if producing only 1600 mm, there is no waste.
    2. Complete line of spare parts.
    3. Line speed 120 m/min.
    4. Works for complete line for processing non-woven fabric.
    5. Line working with polypropylene, polyester, polyamide, viscose, cotton.
    6. Applications: coverstock, hygiene nonwoven, drapes, gowns, filters, dry wipes.