Description
Overview
Item 001: Gauze roll slitting and rewinding machine
Item 002: Fully automatic gauze folding machine with packing
The production line cannot produce 75 x 50mm, 75 x 75mm, and 100 x 100mm on one machine, but 75 x 50mm and 75 x 50mm can be produced on one set machine, so two sets of gauze swab folding machine with package are required.
The gauze slitting and rolling machine is suitable for cutting and rewinding medical jumbo gauze rolls from 900mm to 2100mm even width rolled gauze to complete cutting and rolling-up.
Upon request, width enlarging, rolls assorting, and counting functions are also available.
Gauze Roll Slitting and Rewinding Machine - Main Features
With pneumatic control of crashing knives and electric control cut-off knives, it is simple and clean to operate.
It is direct and convenient to set the sizes of lateral parting and cutting.
With pneumatic compression, the wobble deviation has been nearly eliminated, therefore the service life of cutting spindles and knives have been greatly prolonged.
During winding, the tension control device works to make it suitable to cut raw gauze with too many joints and unbalanced tension.
Frequency converter controls the speed to achieve driving with constant tension and constant linear velocity, precise speed regulating, stable running, and accurate counting.
Gauze Roll Slitting and Rewinding Machine - Technical Data
Product name: Gauze roll slitting and rewinding machine
Model no.: AS-16
Material: Jumbo gauze roll
Unwind roll width (max): 1610mm
Unwind roll ID: 76mm
Unwind roll OD: 1000mm max
Finished roll width: 30mm to max unwind roll width
Finished roll ID: 76mm
Finished roll OD: 1000mm max
Design speed max: 150 meter/min
Machine size: 2500 x 2950 x 1900mm
Power: 5.0kW
Frequency: 50/60Hz
Air compressor: 0.8MPa
Net weight: 1500 kgs
Knife: 12 sets
Electric magnetic valve: 1 set
Balance roller: 3 pcs
Inflatable shaft: 2 pcs
Fully Automatic Gauze Folding Machine with Packing - Overview
This production line is a fully automatic four-lanes gauze folding with paper to paper packaging production line without edge folding, specially designed for the medical dressing industry.
Pre-slit absorbent gauze rolls are fed onto the rear rack.
Four-lanes independent unwinding, synchronous traction and fixed-length cutting.
Afterwards, folded gauze pieces are directly conveyed into the paper to paper packaging machine by an automatic inline conveying device to complete the fully automatic packaging.
Workflow: automatic feeding → heat sealing → cutting → collecting.
The whole production line realizes full-process automation from raw gauze materials to finished paper to paper packed products without manual intermediate transfer.
This machine uses advanced PLC programmable controller, touch screen, PID adjustable temperature controller, AC servo motor, straight-line guide rack for automatic thermal packing of gauze swab.
Fully Automatic Gauze Folding Machine with Packing - Construction
The folding machine adopts four-lanes design.
The main body of the folding machine is made of steel plate.
Triangular blocks and large flat plates are made of aluminum alloy with oxidation treatment.
Guide rollers and groove collection sections of the folding machine are made of stainless steel.
Roller cores are made of alloy material, subjected to quenching and tempering treatment and electroplating.
Fully Automatic Gauze Folding Machine with Packing - Main Features
Newest system with the ability to adjust the machine speed.
Equipped with electric eyes to make sure the fold size is always accurate.
Automatic stop when there is no gauze and defect folding.
Equipped with safety and alarm device.
Equipped with water spray device to moistening the gauze on line.
Automatic counting function and counter preset.
Bigger production capacity compared with traditional folding machine.
Can fold the following sizes: 50 x 50mm, 75 x 75mm, 100 x 100mm with 4 lanes for unfolded edge and with 2 lanes for folded edge.
Can fold the following ply: 8, 12, 16 ply on one machine.
Automatic feeding gauze swab into packing machine, one or two pieces per pouch.
Box frame and convey belt for streamline production.
Seal table is moved by imported thread shaft and is reliable in working.
System is highly integrated and key parts are international brand ones with better anti-interference performance.
Touch screen is simple, direct and easy to use.
It needs only one worker to complete feeding, checking, packing in cartons.
Production efficiency is high and qualification ratio is higher.
Less workers in workshop for easy control of germ contents.
Movable seal table can add air-releasing device and maintain pressure time of 0.1 to 0.8 to prevent pouch blast.
Fully Automatic Gauze Folding Machine with Packing - Technical Data
Product name: Fully automatic gauze folding machine packing
Model no.: JAP
Capacity: 280 pouch per minute
Frequency: 50/60Hz
Power: 75 x 50mm 30kW, 75 x 75mm 30kW, 100 x 100mm 31.5kW
Machine size: 75 x 50mm - 13200 x 1550 x 1800mm, 75 x 75mm - 13200 x 1550 x 1800mm, 100 x 100mm - 13400 x 1750 x 1800mm
Weight: 4500kg
