Matex, 1994, 4-Head Transfer Coating Line for PVC and PU Synthetic Leather, 1800 mm Cylinder Width, Upgraded 2000 and 2016

Description

  1. Overview
    1. Matex 4-head transfer coating line for PVC and PU synthetic (artificial) leather, complete, with a PVC smoke filtering plant and a PU smoke filtering plant.
    2. Original 3-head line supplied in 1994.
    3. Upgraded with a dry-lamination group in 2000.
    4. Extended with a 4th coating head at the front of the line in 2016.
    5. Last ran in production in 2026; ready for dismantling.
  2. Specifications
    1. Cylinder width: 1800 mm (70.9 in)
    2. Coating heads: 4
    3. Max mechanical speed: 40 m/min (131 ft/min)
    4. Total installed electrical power: approx. 90 kW
    5. Total installed thermal power: 1,350,000 kcal/h (approx. 1,570 kW / 5.36 MMBtu/h)
    6. Total required thermal power: 900,000 kcal/h (approx. 1,047 kW / 3.57 MMBtu/h)
    7. Heating: thermal oil
    8. Total required cooling power: 144,000 kcal/h (167 kW)
    9. Total required water supply: 760 L/min (approx. 201 US gal/min)
    10. Drives: DC
    11. Total length: approx. 65 m (213 ft)
  3. Line Composition
    1. 2 trolleys for paper rolls with pneumatic braking
    2. Vertical splicing table and raised frame
    3. Pneumatic accumulator, triple passage, capacity 45 m (148 ft)
    4. Pulling unit (master motor)
    5. 4 coating heads type Sp/24, each with rubber roll and enclosure box, each with an operator platform
    6. Double-ventilation oven TDV 2.25 m (7.4 ft): double passage, 1 section, 1 temperature zone, 1 exhaust duct
    7. Cooling group with 2 small cylinders
    8. Double-ventilation oven TDV 6 m (19.7 ft): 2 sections of 3 m (9.8 ft), 2 temperature zones, 2 exhaust ducts
    9. Cooling group with 2 cylinders (1 big, 1 small)
    10. Double-ventilation oven TDV 13.5 m (44.3 ft): 3 sections of 4.5 m (14.8 ft), 3 temperature zones, 3 exhaust ducts
    11. Dry-lamination group: cooling group with 2 big cylinders, double unwinder for fabric, pre-heating roll with conveyor belt, oil-heated roll for dry lamination, pump group for oil circulation
    12. Wet lamination unit with double unwinder for fabric
    13. Double-ventilation oven TDV 18 m (59.1 ft): 4 sections of 4.5 m (14.8 ft), 4 temperature zones, 4 exhaust ducts
    14. Suction hood for smokes
    15. Cooling group with 4 big cylinders
    16. Double-roll "Revolver" winder for finished product
    17. Double-roll winder for release paper
    18. 10 valve groups for thermal oil
    19. Electric cabinet
  4. Additional Equipment
    1. PVC smoke filtering plant
    2. PU smoke filtering plant
  5. Shipping
    1. Approx. 5 x 40 ft open-top containers plus 7 x 40 ft high-cube containers.
  6. Quantity
    1. 1 complete line available.