Automatic PPG tank mixing and heating and cooling system
Automatic TDI tank mixing and heating and cooling system
Automatic powder tank mixing system
Automatic conveyor system
Automatic foam block cutting system
Automatic pneumatic foam delivery system
Automatic foam block lift system
Automatic pneumatic valve system
Main Specifications
Foaming diameter: 1500 mm
Foaming flow: 20 to 70 kg per minute
Rotational speed: 2800 rpm
Lifting speed: 900 to 1800 mm per minute
Foaming density: 10 to approximately 32 kg per m³
Production capacity: 1.2 to 4.2 tons per hour
Main frame dimensions (L x W x H): 3800 x 3800 x 8500 mm
Main Configuration
Motor: Siemens brand
Mixing head motor: 7.5 kW, 1 unit
Underground mixing motor: 1.5 kW, 1 unit
Additives circle pump motor: 1.5 kW, 4 units
PPG circle pump motor: 3 kW, 1 unit
TDI circle pump motor: 2.2 kW, 1 unit
Foam up-and-down delivery motor: 3 kW, 1 unit
Cutter motor: 0.75 kW, 1 unit
Cutting moving motor: 0.75 kW, 1 unit
Foam horizontal delivery motor: 0.75 kW, 1 unit
Chain lift motor: 2.2 kW, 1 unit
TDI loading pump motor: 2.2 kW, 1 unit
PPG loading pump motor: 3 kW, 1 unit
TDI mixing motor: 0.75 kW, 1 unit
PPG mixing motor: 1.5 kW, 1 unit
M.C loading motor: 1.5 kW, 1 unit
M.C circle motor: 1.5 kW, 1 unit
Color motor: 2.2 kW, 1 unit
Pump
Material pump: PPG circular 10 to 50 kg per minute pump, 1 unit
Material pump: TDI circular 5 to 35 kg per minute pump, 1 unit
Material pump: Additives circle 500 to 2800 g per minute pump, 4 units
Material pump: TDI + PPG + M.C loading pump, 3 units
Color pump: 1 to 7 kg per minute, 1 unit
M.C pump: 3 to 13 kg per minute, 1 unit
Tank
PPG tank: 5 tons capacity, A3 steel plate with temperature controlling, stirrer system, filtration, SS 304 pipes for heating and cooling, 1 unit
TDI tank: 3 tons capacity, A3 steel plate with temperature controlling, stirrer system, filtration, SS 304 pipes for heating and cooling, 1 unit
Underground tank: 600 kg capacity, A3 steel plate, 1 unit
Additives tank: 120 liter capacity, stainless, 5 units
M.C tank: 1 ton capacity, filtration, SS 304, 1 unit
Driving Inverters: Siemens
7.5 kW for mixing head, 1 unit
1.5 kW for additive, 4 units
2.2 kW for chain lift and TDI pump motor, 2 units
3.7 kW for PPG pump motor, 1 unit
1.5 kW for M.C, 1 unit
2.2 kW for color, 1 unit
Flow Metering Unit
150 to 1500 liters per hour for TDI, 1 unit
60 to 600 liters per hour for M.C, 1 unit
40 to 400 liters per hour for water, 1 unit
Chiller: 5 hp (not included in the vertical foam machine, but will be supplied for free as a discount)
Air Compressor: 5.5 kW (not included in the vertical foam machine, but will be supplied for free as a discount)
Electrical Control Box: With PLC computer system
Weight and Capacity
Weight of typical 1500 mm diameter roll depends on foam density and foam roll height; for example, if foam density is 20 kg per m³ and foam roll height is 1500 mm, the weight = 0.75 x 0.75 x 3.14 x 20 = 35.33 kg
Capacity of rolls per eight hour day depends on foam roll height and density; normally foam roll height is 1500 to 1600 mm and you can get 40 to 60 rolls per hour
Dimensions and Space Requirements
Machine height: 8500 mm
Floorspace dimensions: 6000 x 6000 x 11000 mm
Overall height required: 11000 mm
Other space required for raw materials and finished materials: 1000 m² to 12000 m² for raw materials and finished rolls
Requires 1 40 foot HQ container and possibly 1 20 foot container to ship
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