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NovaStar, TKS-50/8L, Automatic Alcohol Swab Production Machine, 8 Lanes, 480 sachets/min (New)

NovaStar, TKS-50/8L, Automatic Alcohol Swab Production Machine, 8 Lanes, 480 sachets/min

Description

  1. Overview
    1. This machine produces alcohol swabs in four-side sealed sachets.
    2. It is designed for the following swab sizes as per customer requirements.
  2. Type #1 Specifications
    1. Swab size: 40 mm wide x 40 mm long.
    2. Sachet size: 62 mm wide x 62 mm long.
    3. Nonwoven: 100 gsm in 340 mm wide.
    4. 8 lanes per stroke.
    5. Production capacity: 320 to 400 sachets per minute (maximum 480 sachets per minute).
  3. Type #2 Specifications
    1. Swab size: 58 or 60 mm wide (folded into 30 mm) x 30 mm long.
    2. Sachet size: 50 mm wide x 50 mm long.
    3. Nonwoven: 45 to 50 gsm in 500 mm wide.
    4. 8 lanes per stroke.
    5. Production capacity: 320 to 400 sachets per minute (maximum 480 sachets per minute).
  4. Type #3 Specifications
    1. Swab size: 200 mm wide (folded into 40 mm) x 150 mm long (folded into 75 mm).
    2. Sachet size: 70 mm wide x 120 mm long.
    3. Nonwoven: 40 to 50 gsm in 1240 mm wide.
    4. 6 lanes per stroke.
    5. Production capacity: 180 to 240 sachets per minute (maximum 300 sachets per minute).
  5. Packaging Film For Sachet
    1. Paper/aluminum film, sealable at 73 or 83 gsm is used.
  6. Reserve Tank For Alcohol
    1. Material: SUS304.
    2. Capacity: 100 liters.
    3. Level sensor.
    4. Pressure release filter (explosion proof).
    5. Sanitary strainer (SUS304) in 1.5S with mesh #400 for filtration of liquid.
  7. Alcohol Filling System
    1. Uses solenoid metering pumps for each nozzle instead of piston type.
    2. Capacity: 200 cc per minute (can be varied depending on requirement).
    3. Pump head: PVDF.
    4. Diaphragm: PTFE + EPDM.
    5. Check ball: ceramic.
    6. Easy and precise flow control with LCD display.
    7. Prevents damage from overload by built-in thermal protection.
    8. Operation status can be checked with status lamp (LED).
    9. Sealing and accuracy are improved by double check valve.
    10. Copes with difficult environments by robust IP65 class and casing material of chemical resistance.
  8. Film Supply Unit
    1. Easy to change new film roll.
    2. Easy and fast replacement using film splicer.
    3. Film tension controlling motor.
    4. Motor overload protection device.
    5. Waste trimmer with shredder.
    6. Eye-mark detection.
  9. Sealing And Cutting Devices
    1. 1st longitudinal sealing, 2nd longitudinal sealing, 1st transversal sealing, 2nd transversal sealing ensure proper sealing quality and high speed.
    2. Roller releasing lever to prevent roller from overheating.
    3. PID temperature control.
    4. Sealing pressure adjustable.
    5. Sealing roller with pressure gauges.
    6. Each sealing roller is driven by separate servo motor.
    7. Swab absence sensor is available as an option.
    8. Cartridge heater.
    9. Cutting type: straight or zig zag (V).
    10. Driven by servo enables adjustment of swab and sachet length.
    11. Cutters for notches.
  10. Pick And Place Robot (Optional)
    1. Pick and place robot can count the number of sachets and stack them onto the conveyor belt.
    2. This saves labor cost.
  11. Layout Of Film Material For 30 Mm X 30 Mm Folded Swab
    1. Available.
  12. Optional Items
    1. Continuous ink jet (CIJ) printer "JET2NEOS" – two units mounted.
      1. 60 um nozzle.
      2. Printhead with nozzle seal results in 100% secure protection from ink drying out.
      3. Easy to operate with colorful 5.7" touchscreen display.
      4. Prints up to 3 lines in different fonts, languages and colors.
      5. Prints up to 2666 pin-sharp characters per second.
    2. Perforation of sachet unit.
    3. Pick and place robot.
    4. Detecting device for swab absence.
    5. Attachment conveyor.
  13. Technical Data
    1. Length: 4300 mm.
    2. Width: 2160 mm.
    3. Height: 2270 mm.
    4. Rated power consumption: 13 kW.
    5. Air pressure: 5 bar.
    6. Weight: 2500 kg.