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NovaStar, AKO-100, Cotton Roll Production Machine, 60 Rolls/min Capacity, 31.7 kW

NovaStar, AKO-100, Cotton Roll Production Machine, 60 Rolls/min Capacity, 31.7 kW

Description

  1. Overview
    1. These machines are designed to produce the highest quality of cotton rolls efficiently at high speed in various diameters.
    2. The machine can produce up to 60 cotton rolls in 450 mm long per minute depending on the diameter of cotton rolls, the weight of cotton web and operator efficiency.
    3. These rolls are usually bundled in group of 50 rolls with a paper by a semi-automatic bundling machine.
    4. The bundled rolls are cut to the desired length into 38 mm long by a band-knife cutting machine.
  2. Machine Sections
    1. Rolling and coating section
      1. Length: 4120 mm
      2. Width: 1135 mm
      3. Height: 1892 mm
      4. Electric power: 3.7 kW (incl. servo motor)
    2. Drying section
      1. Length: 6195 mm
      2. Width: 1080 mm
      3. Height: 1200 mm
      4. Electric power: 28 kW
    3. Net weight: approx. 1500 kg
  3. Material
    1. A uniform header roll of bleached cotton 100% with a staple length exceeding 15 mm is recommended.
    2. The header rolls should be about 45 cm wide at the weight of approx. 80 to 130 gsm.
    3. Header rolls can be made from carding process only for carded and cross-lapped process.
  4. Manufacturing Process
    1. The header roll of bleached cotton passes through feed-rollers and the unique cutting device where a short piece is separated and delivered to the rolling (forming) section where a firm roll is made by conveyor forming system.
    2. This roll is then delivered to the coating section where a coating of a starch-like is applied to the roll surface.
    3. The coated roll is then delivered to the teflon belt and passed through an electrically heated oven for drying.
    4. One operator is required to operate the machines.
    5. The machines are designed for easy operation.
  5. Quality
    1. The machine can produce regular diameter of cotton rolls and form the rolls in a good shape.
  6. Control
    1. Driven by servo motor and plc control.
    2. Easy operation by hmi (touch screen).