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NovaStar, SG283, Four Shaft Shredder, 2000mm Working Width, 500 Tires/Hour Capacity, 264 kW (New)

NovaStar, SG283, Four Shaft Shredder, 2000mm Working Width, 500 Tires/Hour Capacity, 264 kW

Description

  1. Overview
    1. Two-stage tire shredding line comprising a double shaft shredder (first shred) and a four shaft shredder (second shred).
    2. Conveyors are available as an optional addition.
  2. Double Shaft Shredder — Technical Parameters
    1. Item 1 — number of knives: 34, size Φ680 x 60mm (OD. x T), material 9CR2MO.
    2. Item 2 — number of spacers: 20, size Φ400 x 60mm (OD. x T), material Q345.
    3. Item 3 — number of shafts: 2, size Φ320 x 3400mm (OD. x T), material 40CR.
    4. Item 4 — shredder chamber inside dimension: 2100 x 1300mm (L x W).
    5. Item 5 — main shaft speed: 8 r/min.
    6. Item 6 — motor power: 132 kW x 2 sets.
    7. Item 7 — reducer: P17 planet model x 2 sets.
    8. Item 8 — output capacity: 500 passenger tires /hour.
    9. Item 9 — output size: not equal.
    10. Voltage 220V/440V or as per client requirement.
    11. Machine gross weight 20,000 kgs.
  3. Double Shaft Shredder — Main Components
    1. Component 1 — reducer, planet model, origin Tongli.
    2. Component 2 — main motor (XP type), origin Wananmotor.
    4. Component 5 — shaft material: 40CR - material it has good comprehensive mechanical properties, good low temperature impact toughness and low notch sensitivity. HB280-320.
    6. Component 7 — controller: Siemens touch screen control panel PLC - easy to operate and responsive (English language).
    8. Component 8 — bearing/coupling: Harbin – over 60 years experience on bearing area.
  4. Double Shaft Shredder — Mechanical Part, Design and Structure
    1. Machine mechanical part: design and structure.
    2. Shredder main body view.
    3. Advantages: heavy rotating knives, high shredding efficiency moving knife and fixed knife are cast with alloy steel, strong, long service life, iron frame plate thick, high torque resistance, very strong, easy to adjust, low maintenance cost, economical and durable.
  5. Double Shaft Shredder — Chamber Unit
    1. 1. Rotary blades.
    2. 2. Spacers.
    3. 3. Shafts.
    4. The case of the twin-shaft shredder is the main part of the shredder unit, which includes the blades, the spacers, the shafts and the shredder chamber.
    5. Users can customize the shredding machine cases of different sizes according to the production requirements of different materials.
  6. Double Shaft Shredder — Control Panel Details
    1. 1. The display screen is a 7-inch display of Siemens touch Smartline series, with precise touch and real-time control.
    2. 2. Can control the machine's forward rotation, reverse rotation, and the conveyor belt (optional configuration, according to customer needs configuration) transmission. And time can be programmed.
    3. 3. The device will automatically reverse when it encounters jammed material during operation, ensuring that the machine will not damage the motor due to overloads.
    4. 4. The operation screen is easy to learn and practical.
  7. Second Shred Four Shaft Shredder — Technical Description
    1. Item 1 — number of knives: 72, size Φ480 x 55mm (OD. x T), material 9CR2MO.
    2. Item 2 — number of spacers: 72, size Φ280 x 55mm (OD. x T), material Q345.
    3. Number of shafts: 4, size Φ220 x 3200mm (OD. x T), material 40CR.
    4. Shredding chamber dimension: 2000 x 1350mm (L x W), inner size.
    5. Motor power: 132kW x 2 sets.
    6. RPM: 15 r/min.
    7. Reducer: P14 planet series x 2 sets.
    8. Output size: 50mm.
    9. Output capacity: 500 pcs per hour.
    10. Machine gross weight 20,000 kgs.
  8. Four Shaft Shredder — Main Components
    1. Component 1 — reducer, planet model, origin Tongli.
    2. Component 2 — main motor (XP type), origin Wananmotor.
    4. Component 5 — shaft material: 40CR - material it has good comprehensive mechanical properties, good low temperature impact toughness and low notch sensitivity. HB280-320.
    6. Component 7 — PLC: Siemens touch screen control panel PLC - easy to operate and responsive (English language).
    8. Component 8 — controller panel: Siemens, Smart Line series 7 inch touch screen.
    9. Component 9 — bearing and coupling: Hrbin/HWL.
  9. Four Shaft Shredder — Design, Structure and Features
    1. The four-shaft shredder is composed of four sets of shredding blade, bearing box, box support, feeding system, power system and electrical control system.
    2. The independent intelligent control system of the four-shaft machine enables each shredding shaft to have independent crushing and protection actions, which improves the shear frequency and output.
    3. The main shaft of the four-axis machine is responsible for shearing, and the auxiliary shaft is for feeding.
    4. Through the optimization of shear structure and control principle, this four-axis crusher has achieved a major breakthrough in crushing efficiency.
    5. In addition, new series four-axis machine incorporates hydraulic and motor coordinated drive, which not only has the effect of hydraulic drive with large torque and flexible regulation, but also retains the advantages of high motor drive efficiency and high energy savings, providing a solution for heavy crushing conditions with fine particle size requirement.
    6. Four - shaft composite cutting, instead of the traditional four - shaft, it is more efficient.
    7. Optimized knife box force conduction design to reduce vibrations and strain.
    8. Reducer bearing block integral design to avoid frame distortion.
    9. European steel mill directly supplies knives, batch clear, stable quality.
    10. Through the strict heat treatment process, the alloy spindle is very tough internally, made of hexagon axial surface, surface hardening treatment, abrasion and impact resistance German welding technology, easy maintenance, high hardness central lubrication system PLC automatic lubrication etc.
  10. Four Shaft Shredder — Advantages
    1. Compared with the four shaft machine, it is easier to process the shredding, no need to add auxiliary pressing mechanism, high blade has self-cleaning function for the low blade.
    2. The price of single - shaft, four - shaft, triple - shaft and shredder is higher than that of the same power.
    3. The size of material can be adjusted according to the mesh aperture.
  11. Four Shaft Shredder — Chamber Part
    2. 1. Rotary blades.
    3. 2. Spacers.
    4. 3. Shafts: four.
    5. Users can customize the shredding machine according to the production requirements for different materials.
  12. Four Shaft Shredder — Control Panel Details
    1. 1. The display screen is a 7-inch display of Siemens Touch SmartLine series, with precise touch control.
    2. 2. Can control the machine's forward rotation, reverse rotation, and the conveyor belt movement (optional), time can be programmed.
    3. 3. The device will automatically reverse when it encounters jammed material during operation, ensuring that the machine will not damage the motor due to load.
    4. 4. The operation screen is easy to learn and practical.
  13. Conveyors (Optional)
    1. 1. Input conveyor length 12 meter, width 1600mm.
    2. 2. Connect conveyor, length 12 meter, width 1200mm.