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Grassi, M 222 EVP, Automatic Mattress Wrapping, Vacuuming and Rolling Line, 2200mm Working Width

Grassi, M 222 EVP, Automatic Mattress Wrapping, Vacuuming and Rolling Line, 2200mm Working Width

Description

  1. Overview
    1. Automatic full-complete line for wrapping, vacuuming, and rolling up mattresses
    2. Machine name brand Grassi (Italy)
    3. Working width 2200 mm (86 inches)
    4. Model: M 222 EVP
    5. Production: 2 pieces/minute
    6. Machine can work: visco/polyurethane/latex/bonnel spring/pocket spring/etc.
    7. Maximum height of working: 400 mm
    8. Last generation – high-tech packing+vacuum+roll machine to wrap, vacuum and roll up mattresses/foam/sheets/etc. with fully automatic cycle
    9. The command board features a touch-screen where to set all machine functions
    10. Multilanguage info section and production check are also available
    11. The digital control of temperature grants high precision and reliability
    12. Machine has a high-quality level and technologic innovation, in order to rank this machine at top level on their class
    13. Powerful – electronical – autonomic (guaranty 24h continuous work for 7 days of week)
  2. Composition
    1. Introducer and centering: roller conveyor for introducer and centering mattresses; automatic sizes control and full self-managing (predisposed for being connected in line with other machines)
    2. First module + second module: automatic wrapping machine
    3. Wrapping machine: automatic wrapping machine with four spool and pre-arrangement of un-winders featuring no. 1 high resistance welding bar in “temp-coat” with digital temperature control; no. 4 un-winders speed compensator for polyethylene; roller-dancer compensator to adjust the right pressure introducing low sheets (min., 5 cm) switchable on/off automatically; passage surface mm 2200 x 2200 x h 400
    4. Hydraulic press: hydraulic press with 4 cylinders double action – high pressure; control unit with split pump for a fast rise and descent and self-aligning oil flow dispenser; no. 2 high resistance welding bars in “temp-coat” with digital temperature control; independent working height and pressing adjustment (pressing surface mm 2200 x 2200 x h 400); no. 5 electronic regulated settings to customize pressing program, also without rolling machine
    5. Rolling machine model “marine 220 v p”: rolling machine model “marine 220 v p” with variable diameter, from 25 to 42 cm; system for polyurethane, visco, pocket spring, bonnel spring, latex; automatic rolling machine for hydraulic press (possible to insert no. 2 rolling machine for no. 1 line); automatic double exit system: standard lateral with nylon tubular (with operator) and back of automatic exit system with bobbins standard or printed (without operator); electronic control panel for select production time, program control and set all functions of the machine; able or disable internet connection for remote control; inside envelope you can put paper, brands, names, etc.; exit diameter: 25 > 42 cm
    6. General control panel: control panel featuring a “touch-screen” monitor to select and customize production time, program control, and set all functions of the machine; insert customized receipts, programmed to activate/deactivate the first or the second wrapping module depending by product; software predisposed to be connected with “bar-code-printer” to recognize type of mattress; switch on/off for internet connection – remote control/tele-assistance; digital temperature control; manual function and satellite push-button
  3. Technical Details
    1. Production: M 222 E V P - H40: no. 2 mattresses/minute
    2. Mattresses dimensions: from cm. 60x170 to cm. 220x220
    3. Maximum height: cm. 40
    4. Maximum pressure: 160 bar
    5. Wrapping machine: no. 1 modules with fast bobbin change, no. 4 loader for polyethylene bobbins
    6. Kind of mattresses: visco, polyurethane, latex, bonnel spring, pocket spring
    7. Kind of blocks: polyurethane blocks / all density
    8. Polyethylene film thickness: from 30 um to 200 um
    9. Diameter of rolling machine: from cm. 25 > cm. 42
    10. Exit rolling machine: 1 – standard/lateral; 2 – back/automatic
    11. Type of closure of rolled: 1 – standard polyethylene bobbins
    12. PLC system: Siemens technology (optional)
    13. Tele-assistance control: included
    14. Dimension: 7.45 x 6.00 x h 4.50
    15. Power: 8 kW
    16. Power supply: 480 V – AC – 60 Hz – 3 phases
    17. Pressure: 6-8 bar
  4. Included Accessories
    1. Loader for customized bobbins: extra bobbins support for introduce bobbins with logo/brand/name/etc.; positioned at the entry of the machine; can be use also smaller dimensions (50 cm/30 cm/etc.); can be use for reinforce the corner of the mattress
    2. Loader for bobbins / flag design / packing unit: customized loader for bobbins; positionable on both sides of the presser unit; flag design to be flexible and adaptable for load bobbins on the primary packaging unit
    3. Control board for remote assistance through internet: remote control on board through internet; fast assistance/connection/customization; tele-conference with direct access on the screen; program modification via LAN
    4. Support for entering pieces: add. supports at the entry of the line; positioned directly on the centering conveyor; on both sides / right and left; adapted to guide the sheets of foam stacked on above the others
  5. Optional Accessories (Not Included)
    1. Automatic stacker for mattress rolled: positioned directly at the exit of the roller machine (back side); with function of elevator and guidance of mattress rolled on flat position; motorized system; useful for singular/medium/double size
    2. Automatic loader for carton box: automatic loader to place mattresses into carton box; semi-automatic system to insert mattresses by pneumatic piston directly in carton box pre-load; operator position station; motorized system
    3. Software and mechanic modification for corner cartons: software modification for insert carton pieces on all the corners of mattress/slat net/hea