NovaStar, SR292, Semi-Automatic Rewinding Machine, 2200mm Working Width, Flipping Rolls (New)

Description

  1. Overview
    1. Main body of the machine is made of a steel plate structure, and the rewinding has an up and down axis rewinding.
    2. The cylinder let off automatically sets for cutting, and has functions such as meter counting, re-setting the meter to zero, and automatic speed increase.
    3. This machine is mainly used for re-winding and trimming of various papers, paper-plastic composites, film, decorative materials as well as packaging materials, cloth, vinyls and similar materials.
    4. Cutting type: rotating blade for automatic cutting.
    5. Rewinding accuracy error: 0.1%.
    6. Maximum unwinding diameter: Φ 915mm, weight 1000kgs.
    7. Maximum unwinding width: 2200mm.
    8. Maximum rewinding diameter: Φ420mm, weight 100kgs.
    9. Maximum mechanical speed: 200 meters/minute.
    10. Complete machine power: 20kw.
    11. Equipment overall size: 2600×2900×1600mm.
  2. Computer Control
    1. The machine consists of servo motor control for feeding, PLC touch screen automatic meter counting, automatic cutting, re-setting time setting, automatic flipping of the winding shafts before continuing to wild materials, and other functions.
    2. The entire machine is centrally controlled by PLC and operated using a touch screen human-machine interface.
  3. Unwind Unit
    1. Structure: independent unwinding frame, cylinder loading, automatic tension control.
    2. Roll width range: 100-2200 mm.
    3. Unwinding roll diameter (max): Φ915 mm.
    4. Unwinding shaft diameter: Φ76mm.
    5. Unwinding magnetic powder tensioner: 200N.m.
    6. Maximum load for unwinding: 1000kg.
    7. Cylinder loading, suitable for heavy materials (fast speed, high efficiency).
    8. The tension is controlled by magnetic powder tension, and the PLC automatically calculates the coil diameter to achieve automatic tension control, providing full tension control of the material.
  4. Traction Transmission Device
    1. Structure: servo motor drive; synchronous belt drive; the active traction roller incorporates a steel roller structure; the rotating body incorporates high-end bearings; double roll opposed rolling (flipping rolls); the rubber roller clutch and pressure adjustment are controlled by pneumatic components.
    2. Drive roller diameter: Φ 120 mm (surface coated with hard aluminum).
    3. Rubber roller: Φ 100 mm.
    4. The maximum pressure of the rubber roller is 100kg.
    5. Drive roller width: 2300 mm.
    6. Roll dynamic balance accuracy: ≤ 5g.
    7. Traction motor power: 3kw.
    8. By using a traction device, the unwinding tension and winding tension can be set, so that their changes do not affect each other.
    9. Because rolls are balanced, the machine has no vibration and operates smoothly.
    10. Incorporating high-end bearings to ensure smooth rotation of the rollers at high speeds and reduce overall noise.
    11. The use of synchronous belts ensures precise transmission, smooth operation, and reduces overall noise.
    12. The use of servo motor drive ensures stable system tension, high transmission accuracy, smooth and reliable operation, precise meter count, and small error.
  5. Automatic Cutting Part
    1. Incorporating blade computer control, the material is automatically cut off when the set meter point is reached.
  6. Rewinding Unit
    1. Structure: upper and lower shaft rewinding.
    2. Rewinding diameter (max): Φ 420 mm.
    3. Rewinding shaft diameter: 3 inches.
    4. The maximum load for rewinding is 100kg.
    5. Two shaft structure support higher efficiency.
    6. Power: 2 phase 220V 60Hz.