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Best Engineers, BE-77, PU Foam Continuous Plant, 1.3 to 2.2m Width, 350 kg/min Output (New)

Best Engineers, BE-77, PU Foam Continuous Plant, 1.3 to 2.2m Width, 350 kg/min Output

Description

  1. Overview
    1. One slab stock foam plant for production of flexible PU foam blocks by Max Foam process.
    2. Comes with 3 conveyor system (1 bottom and 2 sides) and automatic block cut off machine.
  2. Specifications
    1. Foam width: 1.3 to 2.2 meters, motorized adjustment from panel.
    2. Height: up to 47 in or 1.2 m (approx).
    3. Density: 9 to 60 kg/m3.
    4. Power required: 65 kW (415V 50Hz).
    5. Space required: 40 x 6 meters.
    6. Output: 350 kg/min.
    7. Chemical streams: total 14.
  3. Chemical Streams
    1. Polyol pure: 1 stream, max output 225 kg/min, metering control HMI/potentiometer, pump Viking (USA).
    2. Polyol filled: 1 stream, max output 225 kg/min, metering control HMI/potentiometer, pump Viking (USA).
    3. TDI: 1 stream, max output 90 kg/min, metering control HMI/potentiometer, pump piston pump.
    4. Mecl: 1 stream, max output 22 kg/min, metering control HMI/potentiometer, pump Viking (USA).
    5. Water: 1 stream, max output 10 kg/min, metering control HMI/potentiometer, pump plunger pump (USA).
    6. Amine: 1 stream, max output 6 kg/min, metering control HMI/potentiometer, pump Viking (USA).
    7. So/tin: 1 stream, max output 6 kg/min, metering control HMI/potentiometer, pump Viking (USA).
    8. Silicon: 1 stream, max output 6 kg/min, metering control HMI/potentiometer, pump Viking (USA).
    9. Color: 4 streams, max output 6 kg/min, metering control HMI/potentiometer, pump Viking (USA).
    10. Air injection: 1 stream, max output up to 4000 cc/min, metering control rotameter (USA).
    11. G modifier: 1 stream, max output 6 kg/min, metering control HMI/potentiometer, pump Viking (USA).
  4. Tanks
    1. Water (SS): capacity 500 kg.
    2. Silicon (SS): capacity 300 kg.
    3. So (SS): capacity 100 kg.
    4. Amine (SS): capacity 100 kg.
    5. Color (SS): capacity 100 x 4 with stirrer.
    6. Polyol (MS): capacity 5000 kg.
    7. Filled polyol (MS): capacity 6000 kg.
    8. TDI (MS): capacity 6000 kg.
    9. Mcel (SS): capacity 1000 kg.
    10. Gm (SS): capacity 200 kg.
  5. Pipe Lines
    1. Complete pipe lines provided for water (stainless steel), colors and catalyst (mild steel).
    2. Flexible hose pipes for polyol and reinforced teflon pipes for TDI and Mecl are provided up to 2 meters from the mixing head.
  6. Mixing Head
    1. Servo drive, high torque, pin type mixer, controlled by variable frequency drive.
    2. Separate silicon mixer provided for improved cell structure.
  7. Foaming System
    1. Bottom conveyor: 16 meters.
    2. Side conveyor: 15 meters.
    3. Tunnel: 23 meters.
    4. Fall plates: 7 meters.
    5. Design: totally enclosed tunnel.
    6. Conveyor slates: GI re-enforced slates.
    7. Fume exhaust: 2 x 3HP high capacity fans, ducting not included.
    8. Trough: made of stainless steel.
  8. Operating System
    1. Operating platform: independent operating platform with industrial aluminum top.
    2. Control panel: independent free standing, walk-in type panel is provided.
    3. PLC and recipe storage system.
    4. Touch screen operating system.
    5. All equipment clearly marked and numbered.
    6. Set of electrical drawings provided.
    7. Electrical switchgear: from Schneider Electric.
    8. Pump control: frequency drives for all pumps, make Schneider Electric.
    9. RPM/mass reading of all chemicals is displayed on the touch screen and can be controlled from there itself.
    10. Chemical delay: digital timers for delay start of catalysts, polyol and TDI.
    11. Conveyor speed: digital process indicator (0 to 8 m/min).
    12. Chemical temperature: digital indicators on the panel and sensors provided for pipeline.
    13. Mixer cleaning: by Mecl pump.
  9. Safety
    1. Automatic system trip in case of high pressure, electric overload, over voltage/under voltage, short circuit.
    2. Motors earthing protection by MPCB.
    3. Earthing provided in panel.
  10. Block Cut Off Machine
    1. A PLC controlled machine having fully automatic operation for cutting blocks of desired length at the end of the foaming tunnel.
    2. The length of the block is controlled by a photo sensor.
    3. The machine comes complete with all motors and control panel.
  11. Main Advantages
    1. Piston pump for TDI - zero leakage.
    2. Heavy duty structure and strong GI slates – long machine life.
    3. Easy operation – anybody can learn to operate easily.
    4. Multiple recipe changes during production.
    5. Totally enclosed tunnel – minimizes the effect of environment on the foam.
    6. Provision of adding more chemical streams – can produce more variety of foam.
    7. Up to 88% fresh yield per block – high profitability.
    8. Side conveyor system - very thin side skin formation and better top profile which result in increasing profitability.
    9. Silicone mixer for better control of cell structure.