Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, Complete Bag Manufacturing Line, 1100 to 1200 bags/hr, 60 Ton Bale Press, 4 Color Flexo Printing (New)

NovaStar, Complete Bag Manufacturing Line, 1100 to 1200 bags/hr, 60 Ton Bale Press, 4 Color Flexo Printing

Description

  1. Overview
    1. Fully automatic bag cutting and sewing machine with sewing machine head for jute bags
    2. Consumable spare parts for the machine
    3. 60 ton bale press machine
    4. Consumable spare parts for printing machine (for 1 year)
    5. Four color size 32x52 inch bag to bag flexo printing machine
    6. Consumable spare parts for printing machine 32x52 4 color (for 1 year)
    7. Production capacity: 1,100 to 1,200 bags per hour
  2. Bag Cutting and Sewing Machine
    1. Engineered for precise cutting, folding, sewing, and stacking of bags made from various fabric types
    2. Ensures high-speed production, consistent output quality, and minimal manpower requirements
    3. Operator requirement: 1 person
    4. Fabric roll capacity: up to 500 kg
    5. Bag width range: 12" to 32"
    6. Bag length range: 17" to 52"
    7. Production speed: 20 to 25 bags per minute
    8. Rated power: 15 hp
    9. Actual power consumption: 10 hp
    10. Pneumatic requirement: 8 to 10 kg/cm²
    11. Machine dimensions (L × W × H): 19 ft × 15 ft × 5.5 ft
    12. Net weight: approx. 2500 kg
  3. Main Frame
    1. Heavy-gauge fabricated steel structure
    2. Built for long operational life and industrial usage
  4. Unwinding Unit
    1. 1 hp AC motor with 1 hp heavy-duty drive
    2. Gearbox: 63 flange 80 with extended output flange
    3. Integrated dancing roller for effective tension control
  5. Main Drive Motor
    1. 1.5 hp AC motor with 1 hp drive
    2. Gearbox: 75 flange 90 (without output flange)
  6. Cutting Unit
    1. Cutting type: regular heat and cold knife
    2. Cold cutting: precision cutting through servo system
    3. Servo motor: 1.5 kW
    4. Cutting accuracy: I-mark sensor for precise cutting of printed materials
  7. Clipping and Conveyor System
    1. Clipper motor: 1.5 kW servo motor
    2. Main conveyor: 1 hp AC motor with 1 hp drive
    3. Gearbox: 63 flange 80 with long output flange
    4. Bag delivery conveyor: 0.5 hp / 100 rpm gear motor + 0.5 hp DOL starter
  8. Folding and Sewing Unit
    1. Stitching range: adjustable from 110 mm to 140 mm
    2. Folder type: single fold / double fold
    3. Folder width: adjustable from 20 mm to 30 mm
    4. Sewing drive motor: 1 hp AC motor with 1 hp heavy-duty drive
    5. Operated via electric DC motor
    6. Ensures accurate linear fabric alignment throughout the process
  9. Power Pack and Control System
    1. Power pack: 24V DC motor operated
    2. Control system: PLC with HMI
    3. Fully automated and user-configurable operation
  10. 32x52 (4 Color) Printing Machine
    1. Max. machine size: width 32 inch x length 52 inch
    2. Max. bag printing area size: width 30 inch x length 52 inch
    3. Machine side walls: cast iron (robust design)
    4. Feeding table: topped formica sheet and adjustable edge guide
    5. Bag feeding: draw rollers adjustable cam for synchronize with rubber stereo to print at exact position of bag, eliminating judgment of operator
    6. Inking unit: S.S material tray for inking storage
    7. Rollers: all rollers made from heavy walled seamless steel pipes duly machined
  11. Condition
    1. Complete line includes bag cutting and sewing machine, 60 ton bale press, and 4 color flexo printing machine
    2. Consumable spare parts included for 1 year