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REFERENCE NUMBER: T-6985 COGENERATION PLANT 1.2 MEGAWATTS NEAR NEW COGENERATION SYSTEM WITH MODULAR DESIGN THAT HAS NEVER BEEN RUN IN PRODUCTION: THIS SYSTEM IS A 1.2-MEGAWATT POWER PLANT AND CAN BURN BARK, SAWDUST, AGRICULTURAL WASTES SUCH AS PEANUT SHELLS, RICE HULLS, STRAW, ANIMAL RESIDUE, WET WOOD, ETC. THIS SYSTEM WILL CONVERT SUCH WASTE PRODUCTS INTO USEABLE THERMAL AND ELECTRICAL ENERGY. THIS SOLID WASTE STREAM CAN BE CONVERTED INTO PARTICLE FORM BY THE USE OF A COMMERCIAL SHREDDER, CONVEYED TO A SILO FOR STORAGE, AND THEN FED AUTOMATICALLY INTO THE MULTI-ZONE BURNER. STEAM IS GENERATED THROUGH A LOW PRESSURE 275 DEGREE (DE-RATED FROM 300 DEGREE) STAINLESS STEEL BOILER WITH A HEAT EXCHANGER. INLET STEAM IS 475 PSIG AT 700 DEGREES FTT WITH A MAXIMUM OF 22,000 LBS/HOUR BUT COULD BE INCREASED TO 24,000 LBS/HOUR. EXHAUST STEAM PRESSURE IS 3" HGA AT 5449 RPM BUT DESIGNED TO RUN AT 4" ABSOLUTE VACUUM. STEAM IS TRANSFERRED TO THE 3-STAGE BACK PRESSURE TURBINE RATED AT 1654HP DETUNED TO 1200HP TO MATCH THE GENERATOR. THIS SYSTEM COMES COMPLETE WITH GENERATOR CONTROL CENTER, BOILER CONTROL CENTER, COMBUSTION CONTROL CENTER, CONTROL ROOM SWITCHBOARD, TURBINE OIL SYSTEM, DUST DELIVERY CONTROL SYSTEM, SWITCHGEAR AND PLC CONTROLS. THIS PLANT WAS NEW IN 2005/2006 WHEN INSTALLED AND HAS NEVER BEEN RUN EXCEPT FOR PERMITTING FUNCTION. THE TURBINE GEARBOX AND GENERATOR WERE OEM REBUILT. THE COMPANY PURCHASED THIS SYSTEM WITH A GUARANTEE THE BURNER COULD MEET NOX STANDARDS. AFTER INSTALLATION, THE BURNER COULD NOT EFFICIENTLY BURN FIBER WITH HIGH FORMALDEHYDE CONTENT. CONSEQUENTLY, THE BURNER COULD NOT MEET THOSE NOX STANDARDS THAT ARE ONE OF THE MOST STRINGENT SET OF STANDARDS IN NORTH AMERICA. THESE MULTI-STAGE BURNERS ARE USED THROUGHOUT NORTH AMERICA AND MEET OR EXCEED NOX CONTROL STANDARDS IN OTHER AREAS WITHOUT PROBLEMS. THIS COGEN SYSTEM CAN BE PROFESSIONALLY DISMANTLED, ALL EQUIPMENT TAGGED FOR REINSTALLATION AND SHIPPED TO YOUR FACILITY, REASSEMBLED, AND CONNECTED TO YOUR PRESENT ELECTRICAL GRID SYSTEM. IT WOULD TAKE APPROXIMATELY 10 WEEKS TO DISMANTLE THE PLANT AND 15 TRUCKS TO SHIP THE EQUIPMENT TO YOUR PLANT SITE, AND APPROXIMATELY 16 WEEKS TO REASSEMBLE. THIS PLANT WOULD INCLUDE EVERYTHING NEEDED EXCEPT FUEL PROCESSING (GRINDING), STORAGE AND A TRANSFORMER TO SUPPLY POWER TO YOUR FACILITY. SHIPMENT OF THE PLANT WOULD BE BROKEN DOWN AS FOLLOWS: FIVE 53' TRAILER VANS TO LEGAL WEIGHT TEN 53' FLATBED TRAILERS TOTAL WEIGHT OF COGEN PLANT EQUIPMENT = 581,000 LBS. TIE-DOWN GEAR, CHAINS, BLOCKS AND CHOKES = 6,000 LBS. GROSS CUBIC SETTING OF CARGO = 67,840 CUBIC FEET MACHINERY PROPOSAL USED 1.2-MEGAWATT POWER PLANT CONSISTING OF THE FOLLOWING: DESCRIPTION OF EQUIPMENT 3-STAGE BURNER BOILER EGR FAN ID FAN SUPPLY WATER TANK SERVICE WATER PUMP WATER SOFTNER AND FILTER BOILER WATER PUMP SYSTEM DUAL CYCLONE SEPARATOR ELECTROSTATIC PRECIPITATOR ESP TRANSFORMER ESP PUMP SYSTEM CONDENSER PUMP SYSTEM STEAM TURBINE SENTINEL GENERATOR GENERATOR CONTROL CENTER BOILER CONTROL CENTER COMBUSTION CONTOL CENTER PLANT #2 SWITCHGEAR CONTROL ROOM SWITCHBOARD TURBINE OIL SYSTEM DUST DELIVERY CONTROL SYSTEM CONDENSER CONTROL PANEL ESP CONTROL PANEL TURBINE OIL CONTROL PLANT #1 POWER SWITCHGEAR COGENERATION PROJECT LOADING ANALYSIS BOILER FEEDWATER TANK LOADPOINT: LP4 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 4.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 16,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 197.53 LBS/SQFT SOIL LOADING 297.58 LBS/SQFT *TANK ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS STEAM UNIT LOADPOINT: LP3 - FOOTING LENGTH 25.00 FT - 13.00 FT WIDTH 14.00 FT - 3.00 FT DEPTH 1.00 FT - 2.00 FT COUNT 1 EA - 3 EA CUBIC FT 350.00 CUFT - 234.00 CUFT TOTAL CU FT 584.00 CUFT LOAD CENT. HT. 8.00 FT MACHINE FOOT: LENGTH 10.30 FT WIDTH 1.00 FT COUNT 3.00 EA TYPE 2 MACHINE WT. 53,000 LBS FOOTING WT. 52,500 LBS FOOTING LOAD 151.43 LBS/SQFT SOIL LOADING 301.43 LBS/SQFT *BOILER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. 1,715.21 PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS CONDENSOR UNIT LOADPOINT: LP2 FOOTING LENGTH 23.00 FT WIDTH 3.00 FT DEPTH 3.00 FT COUNT 6 EA CUBIC FT 1,242.00 CUFT TOTAL CU FT LOAD CENT. HT. NA* FT MACHINE FOOT: LENGTH 2.00 FT WIDTH 2.00 FT COUNT 6.00 EA TYPE 2 MACHINE WT. 40,000 LBS FOOTING WT. 186,300 LBS FOOTING LOAD 1,666.67 LBS/SQFT SOIL LOADING 546.62 LBS/SQFT *CONDENSOR ASSEMBLY IS WELDED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=BASE PAD LOADING IS CONDCENTATED COGENERATION PROJECT LOADING ANALYSIS TURBINE-GENERATOR SET LOADPOINT: LP6 FOOTING LENGTH 21.00 FT WIDTH 9.00 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 189.00 CUFT TOTAL CU FT 189.00 CUFT LOAD CENT. HT. 3.50 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 28,350 LBS FOOTING LOAD 201.06 LBS/SQFT SOIL LOADING 351.06 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS COMBUSTION UNIT LOADPOINT: LP1 LENGTH 24.75 FT WIDTH 8.50 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 210.38 CUFT TOTAL CU FT LOAD CENT. HT. 6.50 FT MACHINE FOOT: LENGTH 24.58 FT WIDTH 7.60 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 80,000 LBS FOOTING WT. 31,556 LBS FOOTING LOAD 428.25 LBS/SQFT SOIL LOADING 597.17 LBS/SQFT *BURNER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE COGENERATION PROJECT LOADING ANALYSIS WET ESP UNIT LOADPOINT: LP5 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 9.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 469.14 LBS/SQFT SOIL LOADING 569.19 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION CONCRETE FOOTING LOADING ANALYSIS LIVE + LOAD DEAD FOOT WIND THICKNESS YDS WIEGHT POINT DESCRIPTION WEIGHT LENGTH WIDTH QTY PSF LOAD LBS INCHES LBS 1 COMBUSTION UNIT 80,000 25 8 1 400 12 7.41 2 CONDENSER STRUCTURE 80,000 3 3 6 1,481 36 6.00 3 STEAM GENERATOR 105,500 3 12 3 977 12 4.00 4 BOILER FEED WATER TANK 16,000 9 9 1 198 4 1.00 5 WESP UNIT 38,000 8 8 1 594 12 2.37 6 TURBINE GEN SET 32,000 6 23 1 232 12 5.11 7 SILO* 230,000 21 21 1 345,000 36 49.00 330,750 PAVE UNDER STEAM UNIT 12 28 1 4 4.15 MISC. STEEL FOOTINGS 1.5 1.5 15 12 1.25 MISC AREA PAVEMENT 72 5 1 4 4.44 84.73 8.47 FACTOR ESTIMATED CONCRETE USAGE 93.20 YARDS * SPECIFICATION MIGHT CHANGE WHEN ENGINEERING DRAWINGS COME FROM MANUFACTURER FUEL METERING BIN FUEL IS TRANSFERRED FROM A STORAGE BIN TO THE METERING BIN. THE METERING BIN IS PROVIDED TO PLACE A SUPPLY OF FUEL IN CLOSE PROXIMITY TO THE COMBUSTION SYSTEM AND ASSURE A CONSTANT SUPPLY OF FUEL TO THE COMBUSTION SYSTEM. THIS IS USUALLY A SMALL BIN PROVIDING UP TO TWO HOURS OF FUEL STORAGE CLOSE TO THE COMBUSTION SYSTEM. BIN IS SUPPLIED WITH A HATCH AND A SIGHT GLASS FOR EASILY DETERMINING THE QUANTITY OF FUEL PRESENT. THE METERING BIN IS EQUIPPED WITH A LIVE BOTTOM AUGER SYSTEM TO ASSURE A CONSTANT FLOW OF FUEL TO THE COMBUSTION SYSTEM. THE FUEL FLOWS INTO A SCREW CONVEYOR THAT TRANSPORTS THE FUEL TO THE COMBUSTION SYSTEM. THIS BIN IS EQUIPPED WITH HIGH- AND LOW-LEVEL SENSORS. FAILURE OF THE FUEL TRANSFER CONVEYORS OR A PROBLEM WITH THE PRIMARY FUEL STORAGE DEVICES IS SIGNALED WHEN THE METERING BIN LEVEL IS LOW FOR AN ADJUSTABLE PERIOD OF TIME. THE DRIVE MOTOR AND LEVEL SWITCHES ARE WIRED TO A JUNCTION BOX ON THE METERING BIN. METERING BIN SIZES WILL VARY ACCORDING TO THE FUEL NEEDS OF THE COMBUSTION SYSTEM. THESE BINS ARE SUPPLIED WITH OPEN TOPS WHEN THE CUSTOMER IS RESPONSIBLE FOR DELIVERY OF FUEL TO THE METERING BIN. THESE BINS WILL USUALLY BE ELEVATED ABOVE THE COMBUSTION UNIT FEED SCREW CONVEYOR. LEGS CAN BE PROVIDED WITH THESE UNITS TO SUPPORT THE METERING BINS FROM THE FLOOR OR THE CUSTOMER CAN PROVIDE SUPPORTS AS APPROPRIATE. THE UNITS ARE SUPPORTED FROM BELOW AT THE FOUR CORNERS OF THE BIN. COMBUSTION SYSTEM THE COMBUSTION SYSTEM CONSISTS OF SEVERAL COMPONENTS AS FOLLOWS: 1. FUEL FEED ROTARY AIR LOCK 2. FUEL FEED TRANSITION HOPPER AND HIGH/LOW LEVEL SENSORS 3. FUEL FEED SCREW CONVEYOR, EQUIPPED WITH VARIABLE FREQUENCY DRIVE 4. PRIMARY COMBUSTION CHAMBER, CONTAINING: A. CERAMIC WALL AND ARCH SYSTEM B. THREE LEVEL COMBUSTION AIR INLETS WITH INDIVIDUAL ADJUSTMENTS AND COMBUSTION AIR FANS. COMBUSTION AIR FANS ARE EQUIPPED WITH VARIABLE FREQUENCY DRIVES C. STATIONARY GRATE SYSTEM FOR INTRODUCTION OF PRIMARY AND SECONDARY COMBUSTION AIR D. ASH AUGER SCREWS FABRICATED OF HIGH TEMPERATURE STAINLESS STEEL FOR ASSURING PROPER DISTRIBUTION OF THE FIRE WITHIN THE FIRE BOX AND AUTOMATIC REMOVAL OF THE ASH REMAINING FROM THE COMBUSTION OF THE FUEL MATERIAL. 1. SECONDARY COMBUSTION CHAMBER A. CERAMIC WALL AND ARCH SYSTEM B. PROVIDES FOR AN EXTENDED DWELL TIME TO ASSURE COMPLETE COMBUSTION OF THE COMBUSTION BYPRODUCT GASES PRIOR TO LEAVING THE COMBUSTION SYSTEM. 1. HOT GAS TRANSITION FOR COMBUSTION UNIT TO HEAT EXCHANGER UNIT 2. HOT GAS DUCT WORK FROM HEAT EXCHANGER TO THE DUST COLLECTION EQUIPMENT 3. DUST COLLECTION EQUIPMENT, DESIGN DEPENDING ON FUEL AND SYSTEM SIZE 4. DUCT WORK FROM DUST COLLECTION EQUIPMENT TO INDUCED DRAFT FAN 5. INDUCED DRAFT FAN, EQUIPPED WITH VARIABLE FREQUENCY DRIVE OR AUTOMATICALLY ADJUSTABLE DAMPER, DEPENDING ON SYSTEM DESIGN AND APPLICATION. 6. EXHAUST GAS STACK, DIAMETER AND HEIGHT DEPENDING ON SYSTEM DESIGN AND APPLICATION. THE COMBUSTION SYSTEM IS PREFABRICATED TO THE EXTENT THAT IS ALLOWABLE FOR NECESSARY SHIPPING RESTRICTIONS. IN GENERAL, THE PRIMARY COMBUSTION CHAMBER IS COMPLETELY PREFABRICATED IN THE SHOP. COMBUSTION AIR FANS AND MANIFOLDS ARE INSTALLED ON THE JOB SITE. THE SIZES OF THE COMBUSTION SYSTEMS FOR THE 600 SERIES ARE APPROXIMATELY 8 FEET WIDE. THE LENGTH OF THE UNITS IS APPROXIMATELY 25 FEET. THE OVERALL HEIGHT OF THE UNIT IS APPROXIMATELY 8 FEET. THE PRIMARY COMBUSTION CHAMBERS ARE SHIPPED COMPLETE. THE EXTENDED COMBUSTION CHAMBERS ARE SHIPPED AS COMPONENTS. STEAM BOILER SYSTEMS THE STEAM BOILER SYSTEM CONSIST OF THE NEEDED EQUIPMENT ITEMS TO PRODUCE STEAM ENERGY FROM THE HOT GASES PRODUCED BY THE CHALLENGER COMBUSTION SYSTEMS. THE BOILER IS A 300PSIG, 18,819 LBS. PER HOUR. THIS SYSTEM IS MADE UP OF THE FOLLOWING COMPONENTS: HEAT RECOVERY STEAM GENERATOR (HRSG) BOILER FEEDWATER PUMP SKID BOILER FEEDWATER STORAGE VESSEL FEEDWATER TREATMENT SKID THE HRSG UNITS ARE SIZED TO RECOVER APPROXIMATELY 75 80% OF THE THERMAL ENERGY ENTERING THE DEVICE. THE STEAM ENERGY OUTPUT IS DETERMINED BY ESTABLISHING THE THERMAL ENERGY RELEASED BY THE COMBUSTION SYSTEM TO THE HOT GASES THAT WILL BE ENTERING THE HRSG. THE STEAM FLOW OUTPUT IS DETERMINED BY ESTABLISHING THE DESIRED STEAM PRESSURE AND THE HEAT INPUT. STEAM PRODUCTION WILL VARY ACCORDING TO THE QUANTITY AND TEMPERATURE OF THE HOT GASES PRODUCED IN THE COMBUSTION SYSTEM AND THE TEMPERATURE OF THE BOILER FEEDWATER AS WELL AS THE STEAM PRESSURE DESIRED. SYSTEM INCLUDES: ECONOMIZER - INSTALLED IN OUTLET OF HRSG CONDENSATE HEATER - STEAM OPERATED - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL SOOT BLOWER - INSTALLED IN THE HRSG TO MINIMIZE THE EFFECTS OF ASH CARRY DEAERATOR - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL THIS HEAT RECOVERY STEAM GENERATOR UNIT WAS DESIGNED AS A FIRE TUBE BOILER FOR A SINGLE PASS OF THE HOT GASES THROUGH THE UNIT WITH STEAM PRESSURES UP TO 300 PSIG. THE UNIT WAS DESIGNED WITH AMPLE STEAMING VOLUME TO ASSURE A GOOD QUALITY OF STEAM GENERATION. STEAM IS OF A QUALITY SUFFICIENT TO ENTER INTO A STEAM TURBINE GENERATOR UNIT. BOILER FEEDWATER PUMP PACKAGE IN ADDITION TO THE BOILER, A BOILER FEED WATER PUMP PACKAGE IS INCLUDED. THIS PACKAGE CONSISTS OF A PREFABRICATED SKID CONTAINING TWO BOILER FEEDWATER PUMPS AND NECESSARY PIPING AND VALVES. ONE PUMP IS THE DESIGNATED “RUN” PUMP AND THE OTHER IS A DESIGNATED “SPARE” PUMP. A FLOW METER, PRESSURE GAUGES AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE PERFORMANCE OF THE PACKAGE. PUMPS ARE SIZED FOR 125% OF DESIGN CAPACITY AND ARE INTENDED TO RUN CONTINUOUSLY TO MAINTAIN DESIRED BOILER DRUM LEVEL. PUMP PACKAGES ARE SIZED TO MATCH THE HEAT RECOVERY STEAM GENERATOR UNITS. BOILER FEEDWATER STORAGE TANK THE SYSTEM ALSO INCLUDES A BOILER FEED WATER STORAGE TANK. THIS PACKAGE CONSISTS OF AN INSULATED TANK FOR STORAGE OF CONDENSATE AND BOILER FEEDWATER FOR THE BOILER SYSTEM. THE TANK IS CONSTRUCTED TO A 15 PSIG RATING AND CAN BE OPERATED AT A PRESSURE OF 5 PSIG IF NECESSARY. STANDARD DESIGNS CALL FOR VENTED TANKS. A FLOW METER FOR CONDENSATE RETURN AND A FLOW METER FOR MAKEUP WATER ARE PROVIDED. A PRESSURE GAUGE, LEVEL GAUGE AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE CONDITION OF THE CONDENSATE WITHIN THE TANK. THE TANK IS PROVIDED WITH A STAND TO ELEVATE THE TANK ABOVE THE SUCTION OF THE BOILER FEEDWATER PUMPS. IN SOME CASES, IT WILL BE DESIRABLE TO LOCATE THE TANK ABOVE THE INLET TO THE BOILER. THE STANDS FOR THESE APPLICATIONS ARE TO BE PROVIDED BY THE CUSTOMER. THE TANK IS SIZED TO PROVIDE FOR OPERATION OF THE BOILER AT FULL OUTPUT FOR A PERIOD OF UP TO 20 MINUTES. THE TANK IS ALSO EQUIPPED WITH INSTRUMENTATION TO TIE THE UNIT INTO THE OVERALL COMBUSTION/BOILER CONTROL SYSTEM. THE FOLLOWING DEVICES/INPUTS ARE PROVIDED: TEMPERATURE SENSOR, PRESSURE SENSOR, LEVEL SENSOR, AND FIVE POINT LEVEL SWITCH FOR ALARMS AND SHUTDOWN LOGIC. THE PACKAGE IS ALSO EQUIPPED WITH AN AUTOMATIC WATER VALVE TO PROVIDE MAKEUP WATER IN THE EVENT THE WATER LEVEL REACHES THE LOW-LEVEL ALARM POSITION. THIS IS PROVIDED THROUGH A FLOAT OPERATED VALVE. THE TANK AND CONTROL DEVICES ARE PRE-PACKAGED WITH ALL CONTROL DEVICES WIRED TO A JUNCTION BOX MOUNTED ON THE UNIT. THE OPERATING VOLTAGE FOR THE CONTROL DEVICES IS 24VDC. THE TANK IS ALSO INSULATED TO REDUCE HEAT LOSS TO THE ATMOSPHERE. DEAERATORS A DEAERATOR HAS BEEN PROVIDED TO REMOVE UNWANTED OXYGEN AND OTHER NON-CONDENSABLE GASES FROM THE BOILER FEEDWATER. THE DEAERATOR IS PROVIDED FOR THIS PURPOSE. THIS IS GENERALLY A REQUIRED ITEM ON 150 AND 300 PSIG STEAM SYSTEMS. THIS IS A REQUIRED DEVICE ON ALL STEAM SYSTEMS PROVIDING STEAM FOR STEAM TURBINE GENERATOR APPLICATIONS. FEEDWATER TREATMENT PACKAGES BOILER FEED WATER MUST BE OF HIGH QUALITY, ALL CONTAMINANTS THAT WOULD DAMAGE THE BOILER OR STEAM TURBINES MUST BE REMOVED FROM THE FEED WATER STREAM. THERE ARE GENERALLY THREE AREAS OF CONCERN. FIRST, THE WATER MUST BE FREE FROM SOLIDS SUCH AS SAND OR OTHER CONTAMINANTS. SECOND, DISSOLVED MINERALS SUCH SODIUM AND POTASSIUM MUST BE REMOVED. THIRD, NON-CONDENSABLE GASES SUCH AS OXYGEN AND CARBON DIOXIDE MUST BE REMOVED. THE REMOVAL OF THESE CONTAMINANTS REQUIRES A THREE STAGE REMOVAL PLAN. FIRST, ALL WATER ENTERING THE BOILER SYSTEM SHOULD BE FILTERED. SECOND, THE WATER SHOULD PASS THROUGH A WATER SOFTENER UNIT OF SOME TYPE AND THIRD, CHEMICALS WILL BE ADDED TO THE WATER TO ASSIST IN THE REMOVAL OF THE NON-CONDENSABLE GASES AND OTHER CONTAMINANTS. THE FEED WATER TREATMENT PACKAGE WILL INCLUDE THE FOLLOWING EQUIPMENT: 1. WATER FILTER - DUAL UNIT 2. WATER SOFTENER - DUAL UNIT 3. CHEMICAL FEED PUMPS (3) - SEPARATE ASSEMBLY THIS EQUIPMENT IS PREPACKAGED ON A SKID. THE CONTROLS AND PUMP MOTORS ARE PRE-WIRED TO A JUNCTION BOX ON THE PACKAGE. THE CHEMICAL ADDITIVES PUMPS ARE PACKAGED INTO A PUMP STAND. THE STAND IS DESIGNED TO BE LOCATED IN A POSITION AGAINST A WALL WHERE THE CONTAINERS FOR THE VARIOUS BOILER FEEDWATER CHEMICALS CAN BE PLACED. STEAM TURBINE GENERATOR SYSTEMS AN ELLIOT MODEL 2DYR3-MULTISTAGE TURBINE WILL BE USED FOR THE SYSTEM. IT CONSISTS OF THE FOLLOWING: 5449 RPM, INLET STEAM PRESSURE 475 PSIG, INLET STEAM TEMPERATURE 700’HGA, EXHAUST STEAM PRESSURE 3” HGA, MAXIMUM INLET STEAM TEMPERATURE 750 FTT, RATED POWER 1654 HP WITH ALL HAND VALVES OPEN. IT INCLUDES: 1. GEAR REDUCER 2. ELECTRIC GENERATOR A. INDUCTION B. SYNCHRONOUS 1. LUBRICATION SYSTEM 2. INSTRUMENTATION / CONTROLS 3. GENERATOR BREAKER THE BASIC COMPONENTS WERE ASSEMBLED INTO A SKID PACKAGE. THE PACKAGE WAS PREASSEMBLED AND SHIPPED AS A COMPLETED ASSEMBLY. THE CONTROLS AND GENERATOR BREAKER ARE PRE-ASSEMBLED AND TESTED PRIOR TO BEING SHIPPED TO THE CUSTOMER. STEAM CONDENSER SYSTEMS THE PURPOSE OF A STEAM CONDENSER SYSTEM IS TO TAKE THE STEAM THAT EXITS THE STEAM TURBINE GENERATOR UNIT AND CONDENSE IT TO WATER SO THAT IT MAY BE RETURNED TO THE BOILER FEEDWATER SYSTEM. THIS ALLOWS FOR THE CONSERVATION OF THERMAL ENERGY, WATER AND THE ASSOCIATED BOILER FEEDWATER TREATMENT CHEMICALS. A WATER-COOLED DESIGN CONDENSER HAS BEEN INCLUDED. AIR COOLED CONDENSER SYSTEMS THE AIR COOLED CONDENSER SYSTEM IS MADE UP OF FRAMES THAT CONTAIN MULTIPLE ROWS OF CARBON STEEL TUBES THAT ARE WRAPPED WITH AN ALUMINUM FIN. THIS FINNED ARRANGEMENT ALLOWS THE CARBON STEEL TUBE TO CONDUCT THERMAL ENERGY INTO THE AIR SURROUNDING THE UNIT. IN ORDER TO MAXIMIZE THE HEAT DISSIPATION, THE UNITS ARE SUPPLIED WITH FANS TO MOVE THE COOLER AMBIENT AIR PAST THE FINNED TUBES. AIR POLLUTION CONTROL EQUIPMENT A COMPLETE AIR POLLUTION CONTROL SYSTEM WITH EQUIPMENT REQUIRED FOR THIS PROJECT HAS BEEN INCLUDED, BASED ON LOCAL REQUIREMENTS. THE EQUIPMENT AVAILABLE CONSISTS OF THE FOLLOWING: 1. MULTICLONE - THESE UNITS ARE DESIGNED TO REMOVE PARTICULATE MATTER THAT IS AS SMALL AS 10 MICRONS IN SIZE. SINCE AIR EMISSIONS ARE GENERALLY BASED ON A QUANTITY OF EMISSIONS ON AN ANNUAL BASIS, THOSE QUANTITIES MUST BE ESTIMATED AND QUANTIFIED. WHERE THE EMISSIONS FROM THE MULTICLONE UNIT EXCEED THOSE QUANTITIES, THEN ADDITIONAL EQUIPMENT MUST BE USED. 2. BAG HOUSES - THESE UNITS CONSIST OF MULTIPLE HIGH TEMPERATURE RATED DUST COLLECTION BAGS. THESE BAGS CAN BE PROVIDED IN DIFFERENT TYPES AND CONFIGURATIONS AS WELL AS COATED AND UNCOATED TO ACHIEVE DIFFERING COLLECTION EFFICIENCIES. THE DESIGN OF THE BAG HOUSE SYSTEMS WILL VARY ACCORDING TO LOCAL REQUIREMENTS. 3. SCRUBBERS - THESE SYSTEMS CONSIST OF A SPRAY TOWER, WATER COLLECTION BASIN, A CIRCULATING WATER PUMP SYSTEM AND A MIST ELIMINATOR SECTION. THESE UNITS INTRODUCE A FINE SPRAY OF WATER INTO THE EXHAUST GASES. THIS FINE MIST OF WATER DROPLETS ATTRACT THE DUST PARTICLES AND THE DUST PARTICLES ARE COLLECTED ON THE FINE WATER DROPLETS. THESE WATER DROPLETS THEN FALL INTO THE COLLECTION BASIN. SOME AMOUNT OF THE SPRAY IS CARRIED UP THE TOWER, THIS WATER IS COLLECTED IN A MIST ELIMINATOR SECTION OF THE TOWER AND THE COLLECTED WATER IS CHANNELED TO THE COLLECTION BASIN. A SMALL AMOUNT OF WATER IS CONTINUOUSLY BLED FROM THE COLLECTION BASIN TO REMOVE THE COLLECTED PARTICULATE MATERIAL. THIS IS GENERALLY INTRODUCED INTO THE COMBUSTION UNIT AND REMOVED BY THE ASH COLLECTION SYSTEM THAT IS A PART OF THE COMBUSTION SYSTEM. SOME SMALL AMOUNT OF WATER IS EVAPORATED AS THE COMBUSTION GASES ARE COOLED TO APPROXIMATELY 150F. A CONTINUOUS MAKE UP WATER SUPPLY IS REQUIRED. 4. WET ELECTROSTATIC PRECIPITATORS - IN SYSTEMS REQUIRING AN ADDITIONAL LEVEL OF PARTICULATE CONTROL AN ELECTROSTATIC COLLECTION UNIT IS ADDED TO THE TOP OF THE SCRUBBER SYSTEM. THIS ELECTROSTATIC UNIT REPLACES THE MIST ELIMINATOR THAT IS PROVIDED AS A PART OF THE SCRUBBER DESCRIBED ABOVE. THIS UNIT REMOVES A HIGHER PERCENTAGE OF THE DUST/WATER PARTICLES FROM THE EXHAUST GAS STREAM. CONTROL AND POWER DISTRIBUTION CONTROLS THIS COGEN PLANT HAS FULLY INTEGRATED ALL ASPECTS OF THE COGENERATIONS FACILITIES EQUIPMENT PACKAGE INTO A SINGLE CONTROL SYSTEM. THIS IS ACCOMPLISHED USING PROGRAMMABLE LOGIC CONTROLLERS AND TOUCH SCREEN OPERATOR INTERFACE DEVICES TO CREATE A WINDOW ON THE ENTIRE SYSTEM. THIS SYSTEM WAS DESIGNED FOR A MINIMUM OF OPERATOR ATTENTION. SOFTWARE IS CONFIGURED TO PRESENT CLEAR WINDOWS INTO THE FACILITIES OPERATIONS. THIS COGENERATION SYSTEM WAS SET UP WITH DUAL OPERATOR INTERFACES TO ASSURE A VIEW OF MULTIPLE OPERATING COMPONENTS AT ALL TIMES. POWER DISTRIBUTION THE POWER DISTRIBUTION EQUIPMENT IS PROVIDED AS FOLLOWS. BUT, IN GENERAL THE FOLLOWING DESCRIPTION WILL APPLY. EACH COGENERATION SYSTEM WILL BE PROVIDED WITH A FACILITY MAIN BREAKER. THIS MAIN BREAKER WILL BE PROVIDED AT THE PRIMARY VOLTAGE OF THE GENERATOR PORTION OF THE PROJECT. IN MOST CASES THIS WILL BE 480 V, 3 PH AND 60 Hz OR 400 V, 3 PH AND 50 Hz. CUSTOMERS WILL SPECIFY THE INTERCONNECTION VOLTAGE REQUIREMENTS FOR A GIVEN APPLICATION. THIS DISCUSSION IS PRESENTED BASED ON THE NOMINAL 480 VAC SYSTEM. THIS EQUIPMENT PACKAGE IS SHIPPED IN TWO PIECES; ONE INCLUDES THE MAIN BREAKER AND THE GENERATOR BREAKER AND THE OTHER INCLUDES THE VARIOUS FACILITY BRANCH BREAKERS FOR PROVIDING POWER TO THE VARIOUS SYSTEM PANELS. THE TWO PIECES ARE JOINED TOGETHER WITH A BUS SPLICE KIT ONCE INSTALLED AT THE CUSTOMER’S FACILITY. THE POWER DISTRIBUTION SYSTEM IS DESIGNED AS A MOTOR CONTROL CENTER TO FACILITATE EASY EQUIPMENT ADDITIONS IN THE FUTURE. Learn More

P-5039 COMPLETE PLANT WITH DYEING – FINISHING – WEAVING - SEWING

PLAIN DYEING AND FINISHING EQUIPMENT:
7 DYEING MACHINES
9 AUTOMATIC DOSING SYSTEM
10 DYEING MACHINE – JIGGER
11 DYEING MACHINE – JIGGER
15 INSPECTION MACHINE
16 MACHINES FOR BONDING PIECES (GOODS)
18 WINDING MACHINE
19 INSPECTION MACHINE
20 MEASURING WINDING MACHINE
21 HEAT EXCHANGER
DOUBLING MACHINE

YARN DYEING AND DRYING:
1 DYEING APPARATUS
2 DYEING APPARATUS
3 DYEING APPARATUS
4 PRESSURE DRYING APPARATUS – TANDEM
5 DYEING APPARATUS
6 DYEING APPARATUS
7 THE LOADING AND UNLOADING DEVICE
8 BRIDGE CRANE
9 PROCESS WATER REGENERATION + TANK

SEWING:
8 SEWING MACHINE FOR WASHING GLOVES
9 CONTROL TABLES
10 PACKING MACHINES

DOUBLING, TWISTING, WARPING AND WEAVING:
3 WINDING MACHINE
4 MOBILE REGALS FOR YARN STORAGE

WARPING AND WEAVING:
1 WARPING MACHINE FOR WARPING BY SECTION AND WARPING REEL
2 WARPING MACHINE FOR WARPING BY SECTION AND WARPING REEL
3 WARPING MACHINE
4 SIZING MACHINE
5 SIZING MACHINE
13 COMPRESSOR FOR COMPRESSED AIR
14 KNOTTING MACHINES
15 ELEVATOR FOR BEAMS
16 ELEVATOR FOR BEAMS
17 PUNCH MACHINE
18 ELEVATOR FOR BEAMS
19 MOBILE REGALS FOR BEAM STORAGE

WEAVING SAURER 1;2;3;4:
STAUBLI JACQUARD – WITH 560 HOOKS X 4 – 10 PIECES
STAUBLI JACQUARD – WITH 768 HOOKS X 4 – 4 PIECES
STAUBLI JACQUARD – WITH 1120 HOOKS X 2 - 2 PIECES
STAUBLI JACQUARD – WITH 912 HOOKS X 2 – 1 PIECE

WEAVING SILK:
WEAVING MACHINE – LOOMS SM 93
CONTROL TABLE

READY MADE DEPARTMENT FOR TERRY BATHROBES:
CUTTING TABLE – BULLMERWERK – 1 PIECE
SEWING MACHINE – JUKI – 2 PIECES
SEWING MACHINE – JUKI – 1 PIECE
SEWING MACHINE – JUKI – 1 PIECE
SEWING MACHINE –LEVIS – 1 PIECE
SEWING MACHINE – PFAFF – 2 PIECES
SEWING MACHINE – JUKI – 2 PIECE
SEWING MACHINE – MAUSER SPECIAL – 1 PIECE
SEWING MACHINE – PFAFF – 2 PIECES
SEWING MACHINE – 1 PIECE
SEWING MACHINE – NECCHI – 4 PIECES
SEWING MACHINE – PFAFF – 1 PIECE
SEWING MACHINE – JUKI – 1 PIECE

LABOR MACHINES:
APPARATUS FOR MEASURING ZTWIST, TURN/ROLL – TORSIOMETER
APPARATUS FOR MEASURING THE FRICTION COEFFICIENT
LIGHTING CHAMBER
AA WINDING APPARATUS FOR THE DYEING TUBE THE SAMPLING DEVICE
WINDING APPARATUS FOR COLOR STANDARDS
YARN DYEING APPARATUS PRETEMA MULTICOLOR
DYNAMOMETER FOR SPINNING
SPEKTROFOTOMETER DATACOLOR INTERNATIONAL – LABOR MACHINE
APPARATUS FOR THE VISUAL APPEARANCE OF THE YARN – LABOR MACHINE

ADDITIONAL DESCRIPTION

PLAIN DYEING AND FINISHING EQUIPMENT:
7. DYEING MACHINE
SCHIRM
MODEL: SURFER
YEAR: 1994
CAPACITY : 380 – 400 KG
TECHNICAL INFORMATION:
WOVEN TERRY DYEING, WASHING AND BLEACHING AIR - FLOW
WORKING TEMPERATURE: UP TO 98˚ C (NOT HT)
SEDOMAT PC 3100
QUANTITY: 1 (NO 94)

9. AUTOMATIC DOSING SYSTEM
LAWER
YEAR: 2002
CHEMICAL DISPENSING SYSTEM
20 PVC TANKS (CAPACITY 200 L TO 1200 L)
2 EXTERNAL TANKS CAPACITY 1500 L
TRANSFER PUMP
QUANTITY: 1

10. DYEING MACHINE - JIGGER
MCS
MODEL: S - 300 MCS
YEAR: 1993
TECHNICAL INFORMATION:
WORKING WIDTH : 3000MM
WOVEN FABRIC DYEING, WASHING AND BLEACHING AIR -FLOW
WORKING TEMPERATURE: UP TO 98˚ C (NOT HT)
MICROPROCESOR CT400
DIMENSIONS LENGTH 65000 MM X WIDTH 43000 MM X HEIGHT 25000 MM
INSTALLED ELECTRIC POWER: 3 X 63 A
QUANTITY: 1(NO 54)

11. DYEING MACHINE - JIGGER
MCS
MODEL: S - 300 MCS
YEAR: 1993
TECHNICAL INFORMATION:
WORKING WIDTH : 1600MM
WOVEN FABRIC DYEING, WASHING AND BLEACHING AIR - FLOW
WORKING TEMPERATURE: UP TO 98˚ C (NOT HT)
MICROPROCESOR CT400
THE HYDRAULIC SYSTEM HAS FAILED/NOT WORKING
DIMENSIONS LENGTH 5,300 CM X WIDTH 4,300 CM X HEIGHT 2,500 CM
QUANTITY: 1(NO 53)

15. INSPECTION MACHINE
MONFORTS
TECHNICAL INFORMATION:
MACHINE FOR INSPECTING THE GOOD
QUANTITY: 1

16. MACHINE FOR BONDING PIECES (GOODS)
GEBRUDER DOHLE
MODEL: 799/03
TECHNICAL INFORMATION:
SEWING MACHINE USED FOR BONDING GOODS
QUANTITY: 2

18. WINDING MACHINE
MARK: AEG
TECHNICAL INFORMATION:
WINDING GOODS
QUANTITY: 1

19. INSPECTION MACHINE
MONFORTS
MODEL: MBH
YEAR: 1977
TECHNICAL INFORMATION:
MACHINE FOR INSPECTING THE GOOD
QUANTITY: 1

20. MEASURING WINDING MACHINE
MENZEL
MODEL: MWE2
YEAR: 1986
TECHNICAL INFORMATION:
WINDING DIFFERENT LENGTHS OF GOOD
QUANTITY: 1

21. HEAT EXCHANGER
PT-S
YEAR: 2002
TECHNICAL INFORMATION:
RECUPERATION
QUANTITY: 1

23. DOUBLING MACHINE
MODEL: MLH
YEAR: 1975
TECHNICAL INFORMATION:
DOUBLING AND COMPOUNDING GOODS
QUANTITY: 1

YARN DYEING AND DRYING:
1. DYEING APPARATUS
JASPER
MODEL: DYEING APPARATUS
TYPE: 1250
YEAR: 1998
TECHNICAL INFORMATION:
DYEING APPARATUS WITH VARIABLE VOLUME OF BATH
CAPACITY:
6 INCHES BOBBIN : MAX 336 KG, MIN. 134 KG
5 INCHES BOBBIN : MAX 235 KG, MIN. 98 KG
WORKING TEMPERATURE: UP TO 140˚ C
PRESSURE : UP TO 4.5 BAR
BARCO SEDO SEDOMAT 3500
QUANTITY: 2 PCS (NO 12, NO 14)

2. DYEING APPARATUS
JASPER
MODEL: DYEING APPARATUS
TYPE: 850
YEAR: 1998
TECHNICAL INFORMATION:
DYEING APPARATUS WITH VARIABLE VOLUME OF BATH
CAPACITY;
6 INCHES BOBBIN : MAX 144 KG, MIN. 58 KG
5 INCHES BOBBIN : MAX 100 KG, MIN. 42 KG
WORKING TEMPERATURE: UP TO 140˚ C
PRESSURE : UP TO 4.5 BAR
BARCO SEDO SEDOMAT 3500
THICKNESS OF PLATE = 30 CM
PART OF A MACHINE IN THE BASEMENT, HEIGHT = 2.00 CM
DIMENSIONS: LENGTH 3100MM X WIDTH 2000MM X HEIGHT 1800MM X HEIGHT 2900MM
INSTALLED ELECTRIC
POWER: 45 KW
CUPBOARD FOR ELECTRONICS:
LENGTH 2500MM X WIDTH 600MM
INSTALLATION OF THE SOIL = 60CM DEEPER
(APPLY TO ALL INSTALLATION)
QUANTITY: 1(NO 18)

3. DYEING APPARATUS
JASPER
MODEL: DYEING APPARATUS TYPE 600
YEAR: 1998
TECHNICAL INFORMATION:
DYEING APPARATUS WITH VARIABLE VOLUME OF BATH
CAPACITY:
6 INCHES BOBBIN: MAX 84 KG, MIN. 34 KG
5 INCHES BOBBIN: MAX 59 KG, MIN. 26 KG
WORKING TEMPERATURE: UP TO 140˚ C
PRESSURE : UP TO 4.5 BAR
BARCO SEDO SEDOMAT 3500
DIMENSIONS: LENGTH 2500MM X WIDTH 2000MM X HEIGHT 1800MM X HEIGHT 2900MM
INSTALLED ELECTRIC POWER: 17 KW
CUPBOARD FOR ELECTRONICS:
LENGTH 2500MM X WIDTH 600MM
QUANTITY: 1(NO 16)

4. PRESSURE DRYING APPARATUS – TANDEM
JASPER
YEAR: 1998
TECHNICAL INFORMATION:
DIMENSION: LENGTH 290CM WIDTH 3300MM X HEIGHT 1800MM X HEIGHT 2900MM
CUPBOARD FOR ELECTRONICS
LENGTH 250CM X WIDTH 60CM
QUANTITY: 2 TANDEM WORKING AS ONE UNIT

5. DYEING APPARATUS
JASPER
MODEL: DYEING APPARATUS
TYPE: 1250
YEAR: 1998
TECHNICAL INFORMATION:
DYEING APPARATUS WITH VARIABLE VOLUME OF BATH
CAPACITY:
6 INCHES BOBBIN : MAX 336 KG, MIN. 134 KG
5 INCHES BOBBIN: MAX 235 KG, MIN. 98 KG
WORKING TEMPERATURE: UP TO 98˚ C
PRESSURE: UP TO 4.5 BAR
MANUAL PROCESSOR
DIMENSIONS: LENGTH 2800MM X WIDTH 3100MM X HEIGHT 2500MM X HEIGHT 2900MM
(WITH A DOSING DEVICE IN THE FORM OF "V")
INSTALLED ELECTRIC
POWER: 45 KW
CUPBOARD FOR ELECTRONICS: LENGTH 2500MM X WIDTH 60MM
QUANTITY: 1 (NO 13)

6. DYEING APPARATUS
THEN
MODEL: HL 40/7,8
YEAR: 1986
WIDTH: 1800MM
5 INCHES BOBBIN: MAX 12 PIECES
WORKING TEMPERATUR: UP TO 140˚ C
HEIGHT: 2160MM
PRESSURE: UP TO 4,5 BAR
INSTALLED ELECTRIC POWER – 3X16 A
TECHNICALINFORMATION: DYEING APPARATUS
DIMENSIONS: LENGTH 1600MM
QUANTITY: 1

7. THE LOADING AND UNLOADING DEVICE
JASPER
YEAR: 1998
TECHNICAL INFORMATION; LOADING DEVICE FOR BOBBINS
THICKNESS OF PLATE = 300MM (APPLY TO ALL INSTALLATIONS)
PART OF A MACHINE IN THE BASEMENT, HEIGHT = 2000MM (APPLY TO ALL INSTALLATION)
DIMENSIONS : Ø 1700MM : HEIGHT1600MM
INSTALLED ELECTRIC POWER : 10KW
QUANTITY: 1

8. BRIDGE CRANE
TECHNICAL INFORMATION:
THE CARGO TRANSFER
QUANTITY : 2

9. PROCESS WATER REGENERATION + TANK
JASPER
TECHNICAL INFORMATION:
STORAGE OF WATER FOR THE PRODUCTION PROCESS
QUANTITY : 1

SEWING:
8. SEWING MACHINE FOR WASHING GLOVES
TEXPA ARBTER
MODEL: WASCHLA 10
YEAR: 1994
TECHNICAL INFORMATION:
SEWING WASHING GLOVES, FITTING LABELS AND CORD.
QUANTITY: 1

9. CONTROL TABLES
TECHNICAL INFORMATION:
GOOD INSPECTION AND WEIGHING
QUANTITY: 3

10. PACKING MACHINE
BECK
TECHNICAL INFORMATION:
PACKING TOWELS INTO FOIL
QUANTITY: 1

3. WINDING MACHINE
SCHLAFHORST
MODEL: BKN
YEAR: 1975
TECHNICAL INFORMATION:
96 PIECES SPINDLES (2 X 48 SPINDLES)
QUANTITY: 2

4. MOBILE REGALS FOR YARN STORAGE
INCLUDED SELLING YARN
QUANTITY: 3

WARPING AND WEAVING:
1. WARPING MACHINE FOR WARPING BY SECTION AND WARPING REEL
HACOBA
MODEL: USK T1000/SM
YEAR: 1990
TECHNICAL INFORMATION:
ELEKTRONIC COMPUTER, AUTOMATIC SETTING OF CONE,
DEVICE FOR CROSSING THE FLOOR DIVISION THREADS
PRELIMINARY SETTING : OF LENGTH IN METERS (YARN LEGTH RECORDER), NUMBER OF REVOLUTIONS, …
CONE CREEL/CREELS 2 X 32 CROSS-WOUND COME (MAX. DIAMETER CROSS-WOUND IS 225 MM)
WETTING TROUTH FOR COLD STARCHING BY APPLICATOR ROLLER
MAXIMUM WARPING WIDTH : 240 CM/ WARPING WIDTH (MARKED) 240 CM
QUANTITY: 1

2. WARPING MACHINE FOR WARPING BY SECTION AND WARPING REEL
SUCKER MÜLLER HACOBA
MODEL: USK -S/SM
YEAR: 1998
TECHNICAL INFORMATION:
MAXIMUM WARPING WIDTH : 2000MM
QUANTITY: 1

3. WARPING MACHINE
BENNINGER
MODEL: 97126 FB
YEAR: 1978
TECHNICAL INFORMATION:
MAX. NUMBER OF CONES 704
QUANTITY: 1

4. SIZING MACHINE
BENNINGER ZELL
MODEL: BZ-7M
YEAR: 1975
TECHNICAL INFORMATION:
MAXIMUM WORKING WIDTH 2400MM
TOTAL BEAM 8 PCS
DRUM DRYER TEFLONIZED
MAHLO MOISTURE CONTROL
SIZING KITCHEN
QUANTITY: 1

5. SIZING MACHINE
BENNINGER ZELL
MODEL: XK Z6F
YEAR: 1986
TECHNICAL INFORMATION:
MAX. WORKING WIDTH 240 CM
TOTAL BEAM 12 PCS
DRUM DRYER TEFLONIZED
MAHLO MOISTURE CONTROL
QUANTITY: 1

13. COMPRESSOR FOR COMPRESSED AIR
KAESER
MODEL: CS 76, ABT 72
YEAR: 2003
NO. OF MASHINES: 3

14. KNOTTING MACHINE
KNOTEX
MODEL: AS/2 8013 EA03
YEAR: 2002
TECHNICAL INFORMATION:
WITH TWO TROLLEY SIZE 2500MM
QUANTITY: 5

15. ELEVATOR FOR BEAMS
GENKINGER
MODEL: EE-KHHR
YEAR: 1998
TECHNICAL INFORMATION:
LIFTING UP THE WEAVING BEAMS
QUANTITY: 1

16. ELEVATOR FOR BEAMS
HUBTEX
MODEL: KHHW
YEAR: 1988
TECHNICAL INFORMATION:
LIFTING UP THE WEAVING BEAMS
QUANTITY: 1

17. PUNCH MACHINE
GROSSE
MODEL: LSE 600
YEAR: 1998
TECHNICAL INFORMATION:
PUNCHING CARDS
QUANTITY: 1

18. ELEVATOR FOR BEAMS
TECHNICAL INFORMATION:
LIFTING UP THE WEAVING BEAMS
QUANTITY: 1

19. MOBILE REGALS FOR BEAM STORAGE
TECHNICAL INFORMATION:
UP - DOWN MOVING REGALS
QUANTITY: 13

WEAVING SAURER 1;2;3;4:
1. STÄUBLI JACQUARD
WITH 560 HOOKS X 4
COMPATIBLE LOOMS
WITH SAURER DIETRICH, MODEL S400, WIDTH 2250MM
2-3 PRE-WINDERS PER LOOM
NUMBER OF MACHINES: 10

2. STÄUBLI JACQUARD
WITH 768 HOOKS X 4
COMPATIBLE LOOMS
WITH SAURER DIETRICH, MODEL S400, WIDTH 2250MM
2-3 PRE-WINDERS PER LOOM
NUMBER OF MACHINES: 4

3. STÄUBLI JACQUARD
WITH 1120 HOOKS X 2
COMPATIBLE LOOMS
WITH SAURER DIETRICH, MODEL S400, WIDTH 2250MM
2-3 PRE-WINDERS PER LOOM
NUMBER OF MACHINES: 2

4. STÄUBLI JACQUARD
WITH 912 HOOKS X 2
COMPATIBLE LOOMS
WITH SAURER DIETRICH, MODEL S400, WIDTH 2250MM
2-3 PRE-WINDERS PER LOOM
NUMBER OF MASHINES: 1

WEAVING SILK:
1. WEAVING MACHINE
SOMET
MODEL: MASTER SM93
YEAR OF CONSTRUCTION: 1990
TECHNICAL INFORMATION:
WITH STÄUBLI JACQUARD, JC4 CONTROLLER
5-6 PRE-WINDERS PER LOOM
NUMBER OF MACHINES: 2

2. CONTROL TABLE
TECHNICAL INFORMATION:
GOOD INSPECTION
NUMBER OF MACHINES: 1

READY MADE DEPARTMENT FOR TERRY BATHROBES:
1. CUTTING TABLE
BULLMERWERK
MODEL: KOMET II
TECHNICAL INFORMATION:
CUTTING GOODS BY CUTTING PATTERNS FOR TERRY
BATHROBES
QUANTITY: 1

2. SEWING MACHINE
JUKI
TECHNICAL
INFORMATION:
SEWING TERRY
PRODUCTS
QUANTITY: 2

3. SEWING MACHINE
JUKI
TECHNICAL INFORMATION:
SEWING TERRY PRODUCTS
QUANTITY: 1

5. SEWING MACHINE
JUKI
TECHNICAL
INFORMATION:
SEWING TERRY
PRODUCTS
TRIPLE STICH OVERLOK
QUANTITY: 1

6. SEWING MACHINE
LEWIS
TECHNICAL INFORMATION:
SEWING TERRY PRODUCTS
BLIND STICH
QUANTITY: 1

7. SEWING MACHINE
PFAFF
TECHNICAL INFORMATION:
SEWING TERRY PRODUCTS
QUANTITY: 2

8. SEWING MACHINE
JUKI
TECHNICAL
INFORMATION:
SEWING TERRY PRODUCTS
OVERLOK
QUANTITY: 2

9. SEWING MACHINE
MAUSER SPECIAL
TECHNICAL INFORMATION:
SEWING NAPKINS
OVERLOK
QUANTITY: 1

10. SEWING MACHINE
PFAFF
TECHNICAL INFORMATION:
SEWING TERRY PRODUCTS
QUANTITY: 2

11. SEWING MACHINE
TECHNICAL INFORMATION:
SEWING MACHINE USED FOR BONDING GOODS
QUANTITY: 1

12. SEWING MACHINE
NECCHI
TECHNICAL INFORMATION:
SEWING MACHINE USED FOR
BONDING GOODS
QUANTITY: 4

13. SEWING MACHINE
PFAFF
TECHNICAL INFORMATION:
SEWING TERRY PRODUCTS
QUANTITY: 1

14. SEWING MACHINE
JUKI
TECHNICAL INFORMATION:
SEWING TERRY PRODUCTS
QUANTITY: 1

LABOR MACHINES:
1. APPARATUS FOR MEASURING ZTWIST, TURN/ROLL - TORSIOMETER
MARK: CALDERARA BOSI
YEAR: 1989
QUANTITY: 1

2. APPARATURS FOR MEASURING THE FRICTION COEFFICIENT -
ZWEIGLE
MODEL: µ-METER G 530
TYPE: 530
YEAR: 1972
TECHNICAL INFORMATION:
NOT WORKING
QUANTITY: 1

3. LIGHTING CHAMBER

MARK: DATACOLIR INTERNATIONAL
YEAR: 2004
TECHNICAL INFORMATION:
FROM 4 TYPES OF LIGHT ONLY WORKS 1
QUANTITY: 1

4.AA WINDING APPARATURS FOR THE DYEING TUBE THE SAMPLING DEVICE
ZWEIGLE (REUTLIGEN)
QUANTITY: 1

5. WINDING APPARATURS FOR COLOR STANDARDS
IZDELANO V SVILANITU
YEAR: 2001
QUANTITY: 1

6. YARN DYEING APPARATURS PRETEMA MULTICOLOR
PRETEMA
MODEL: TYPE MC-320
YEAR: 1982
TECHNICAL INFORMATION:
V 22 W 1800
DIMENSIONS: LENGTH 119 CM X WIDTH 61 CM X HEIGHT 126 CM
INSTALLED ELECTRIC POWER: 1800 W
QUANTITY: 1

7. DYNAMOMETER FOR SPINNING
KARL SCHRÖDER
YEAR: 1977
QUANTITY: 1

8. SPEKTROFOTOMETER DATACOLOR INTERNATIONAL
DATACOLOR INTERNATIONAL
MODEL: SPECTRAFLASH SF600 PLUS CT
YEAR: 1999
TECHNICAL INFORMATION:
RATINGS: 100-240 V ̴47-63 HZ, 100 VA
NOT WORKING (DO NOT KNOW THE TYPE OF TROUBLE)
QUANTITY: 1

9. APPARATURS FOR THE VISUAL APPEARANCE OF THE YARN
ZWEIGLE KG REITLINGEN
QUANTITY: 1

QUANTITY: 1 COMPLETE PLANT

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