Search results for: 'Conve'

M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

OFFER 002
POLYMER CLEANING GROUP

OFFER 003
CRYSTALLIZING GROUP

OFFER 004
DRYING GROUP

OFFER 005
PNEUMATIC CONVEYING SYSTEM

OFFER 006
EXTRUDER HOPPER

OFFER 007
EXTRUDER

OFFER 008
FILTERING UNIT

OFFER 009
MELT TRANSFER LINE

OFFER 010
SPINNING BEAM

OFFER 011
SPINNING PACKS

OFFER 012
FILAMENTS QUENCHING SYSTEM

OFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

OFFER 014
WEB FORMING CONVEYOR BELT

OFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTS

OFFER 016
PRE-NEEDLING MACHINE

OFFER 017
NEEDLING MACHINE

OFFER 018
THERMOSETTING UNIT

OFFER 019
OUTLET CALENDER

OFFER 020
FOULARD

OFFER 021
BINDER PREPARATION SYSTEM

OFFER 022
DRYER

OFFER 023
OUTLET CALENDER

OFFER 024
AUTOMATIC WINDER

OFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

OFFER 026
DIATHERMIC OIL HEATING SYSTEM

OFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEM

OFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

OFFER 029
FIBRE DUST RECOVERY SYSTEM

OFFER 030
EDGES RECOVERY SYSTEM

OFFER 031
SPINNING SECTION STEEL STRUCTURE

OFFER 032
DISTRIBUTION ELECTRIC CABINETS

OFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 034
CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

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REFERENCE NUMBER: M-5253 (131365WMBC12R) L BARMAG EVOSPEED POY SPINNING LINE BARMAG SPINNING MACHINE 12 POSITIONS (72 THREADLINES) FOR PET POY MICROFILAMENT WITH EVOSPEED / RADIAL QUENCHING + CONVENTIONAL QUENCHING MANUFACTURER: BARMAG INSTALLED IN 1998/1999, STARTED UP IN 2000 BUT ONLY USED FOR 3 TO 4 YEARS, THEREAFTER DISMANTLED, PRESERVED & STORED FOR FUTURE USE IN AN AIRCONDITIONED HALL IN EXCELLENT CONDITION QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-5253 (1313YNWMXX12) L BARMAG EVOSPEED POY SPINNING LINE BARMAG SPINNING MACHINE 12 POSITIONS (72 THREADLINES) FOR PET POY MICROFILAMENT WITH EVOSPEED / RADIAL QUENCHING + CONVENTIONAL QUENCHING MANUFACTURER: BARMAG INSTALLED IN 1998/1999, STARTED UP IN 2000 BUT ONLY USED FOR 3 TO 4 YEARS, THEREAFTER DISMANTLED, PRESERVED & STORED FOR FUTURE USE IN AN AIRCONDITIONED HALL IN EXCELLENT CONDITION QUANTITY AVAILABLE: 1

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REFERENCE NUMBER: T-6843 SPINNBAU NONWOVEN LINE, YEAR 1994 BRAND: SPINNBAU SHORT DESCRIPTION: NONWOVEN LINE YEAR: 1994 NONWOVEN LINE CONSISTING OF 1. CARD FEEDING: CARD FEEDING R&S, NEW, IN 2500mm WORKING WIDTH, CONSISTING OF: ONE R&S MATERIAL BIN IN 2500mm WORKING WIDTH, 600mm DEPTH AND A COMPLETE HEIGHT OF 2500mm, WITH TOP AND BOTTOM WINDOW AT BOTH SIDES, FILLING LEVEL CONTROLLED BY IN HEIGHT ADJUSTABLE INFRARED DEVICES. ONE DOOR AT THE BACKSIDE FOR CLEANING, LOCKED BY SECURITY SWITCHES. THE VITIATED AIR ESCAPES THROUGH THE PERFORATED SHEETMETAL AT THE TOP. THESE AREAS ARE COMPLETELY COVERED, THE OUTGOING AIR CAN BE FILTERED BY AN EXCISTING FILTERSTATION OR OPTIONALLY BY FILTERBAGS, 2 DELIVERY ROLLERS. ONE R & S CHUTE FEEDER IN 2500mm WORKING WIDTH CONSISTING OF: ONE OPENING ROLLER DIAMETER 450mm, ONE VIBRATION CHUTE, FIBRELEVEL CONTROLLED BY ULTRASONIC, CHUTE ADJUSTABLE OVER TOOTH RAILS IN DEPTH FROM 80 TO 240mm, TWO DRAWING OFF ROLLERS, ONE FEEDING TABLE WITH TRANSILON BELT, PREPARED FOR SERVOLAP. DRIVES: DELIVERY ROLLERS: AC -GEARBOXMOTOR 0.55 KW, FC OPENING ROLLER: AC-MOTOR 2.2 KW VIBRATION: AC-GEARBOXMOTOR, 0.55 KW, FC FEEDING TABLE: AC-GEARBOXMOTOR, 0.55 KW, FC 2. CARDING; ONE SPINNBAU DOUBLE DOFFER CARD, IN 2500mm WORKING WIDTH, YEAR 1994: CARD, FOLLOWING EQUIPPED: 1 CYLINDER FEEDING DEVICE WITH FEED PLATE: 1 FEED ROLLER DIAMETER 159mm 1 LICKER-IN DIAMETER 292mm PRE-OPENING: 1 BREAST DIAMETER 412mm 1/1 WORKER/STRIPPER DIAMETER 213/118mm 1 INTERMETE ROLLER DIAMETER 412mm CARD: 1 MAIN CYLINDER DIAMETER 1500mm 5/5 WORKERS/STRIPPERS DIAMETER 213/118mm 1 DOFFER, TOP DIAMETER 550mm 1 DOFFER, BOTTOM DIAMETER 550mm 2 CONDENSING ROLLERS TOP DIAMETER 292mm TOP DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. BOTTOM DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. DRAWING OFF TABLES: TOP TRANSILON BELT BOTTOM: TRANSILON BELT COVERS: THE CARD HAS COVERS TO CLAP UP AND DOWN (SECURED WHEN CLAPPED UP), THE SIDES ARE FULLY COVERED AND ELECTRONICALLY LOCKED. RIGID WIRE: ONE COMPLETE SET OF RIGID WIRE, MOUNTED, FOR FIBRES 1.5 DTEX - 17 DTEX, CAPACITY UP TO 800 KG/H ELECTRIC: VOLTAGE: ~400 V AC, 3 PHASES CONTROL VOLTAGE: ~220 V AC, =24V DC FREQUENCY: 50 Hz COLOUR: MACHINE: RAL 5015/ 9001 (IF YOU LIKE WE CAN CHANGE) CONTROL CABINET: RAL 7032, GREY SWITCH BOARD: RAL 7032, GREY ELECTRICAL DRIVES: FEED ROLLER: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED LICKER-IN: MECHANICAL FROM BREAST BREAST: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED WORKERS BREAST: MECHANICALLY FROM BREAST INTERMEDIATE ROLLER: MECHANICALLY FROM MAINSWIFT MAIN SWIFT: 1 AC-MOTOR FREQUENCY CONTROLLED WORKERS: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED DOFFERS: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED CONDENSING ROLLERS: 1 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF DEVICES: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF TABLES: 2 AC GEARBOXMOTORS, FREQUENCY CONTROLLED SWITCHBOARDS AND CONTROLS: SWITCHBOARDS RITTAL SERIES, COMPLETE WIRED. SWITCHBOARDS WITHOUT COOLING DEVICES. CONTROL CABINET OPERATION WITH COLOURED SCREEN, FITTED IN CONTROL CABINET OPERATED BY SIEMENS SPS S7-300 1 SET OF CABLE MATERIAL: FOR 20 MTR LENGTH BETWEEN MACHINERY AND SWITCHBOARD WITHOUT INSTALLATION MATERIAL ERECTION AND STARTING UP: IS NOT INCLUDED, SHOULD BE MADE BY US FOUNDATION: ONE FOUNDATION IN 750mm HEIGHT, WITH SIDEWALKS AROUND, TWO STEPS ON EACH SIDE. SUCTION: CONNECTION FOR THE DOFFER AND TOP OF CARD 3. CROSSLAPPING, NEW: ONE REISKY & SCHLESE CROSSLAPPER, TYPE RS 100 IN 2500mm WORKING WIDTH (BELT WIDTH 2800mm) AND 2500mm LAPPING WIDTH (BELT WIDTH 2700mm) MAX INFEEDING SPEED: 100 MTR/MIN, DELIVERY SPEED OF DRAWING OFF TABLE: FROM 0 TO 20 MTR/MIN, CONSISTING OF: ONE FEEDING TABLE IN 1000mm LENGTH MOUNTED IN IT'S OWN FRAME, ADJUSTABLE IN THE HEIGHT ACCORDING TO THE DOFFER, FURTHER THE COMPLETE FEEDING TABLE CAN BE MOVED UP IF THE DOFFER HAS TO BE DRAWN BACK. THE CROSSLAPPER ITSELF GUIDES THE WEB FROM THE INFEED DOWN TO THE OUTLET BETWEEN THE CONVEYORS, WHICH HAVE ANTISTATIC PROPERTIES. THE TENSION AND THE DISTANCES BETWEEN THEM CAN BE ADJUSTED ACCORDING TO THE DIFFERENT FIBRES. THE CONVEYORS ARE EQUIPPED WITH AUTOMATIC EDGE GUIDES, SO THAT THEY ARE RUNNING IN THE CENTRE. THE LAID WEB IS COVERED BY THEM. THE SERVO- DRIVES ARE RESPONSIBLE FOR THE PERFECT SYNCHRONISATION AND THE EXACT REVERSAL OF THE CARRIERS. THE SWITCHBOARD IS EQUIPPED WITH A COULOURED TOUCHSCREEEN, WHERE ALL NECESSARY PARAMETERS CAN BE PROGRAMMED, ALSO DIFFERENT CURVES FOR STORING THE WEB DURING REVERSALS. DRIVES: FEED TABLE: AC-SERVO-MOTOR BELT 1: AC-SERVO-MOTOR BELT 2: AC-SERVO-MOTOR TOP CARRIER: AC-SERVO-MOTOR BOTTOM CARRIER: AC-SERVO-MOTOR DRAWING OFF TABLE: AC-SERVO-MOTOR HEIGHT DRAWING OFF TABLE LEFT: AC-LINEARMOTOR HEIGHT DRAWING OFF TABLE RIGHT: AC-LINEARMOTOR OPERATION: BY COLOURED TOUCHSCREEN, SIEMENS IN CONTROL CABINET OF CARD. PARAMETERS: MANUEL / INLINE INFEED SPEED DRAFT (INFEED SPEED/LAYING SPEED) NUMBER OF LAPS LAPPING WIDTH FROM MIDDLE TO THE LEFT AND TO THE RIGHT DRAWING OFF SPEED AUTOMATICALLY SHOWN DEPENDING ON LAYERS DARWING OFF TABLE HEIGHT LEFT / RIGHT LAYING SPEED RECEIPES FAULT SHOWING SWITCHBOARD AND ELECTRONIC DEVICES: SWITCH BOAD RITTAL, COMPLETE WIRED. SWITCHBOARD WITHOUT COOLING DEVICE. CONTROL PANNEL RITTAL. CONTROLLED BY S7 SIEMENS 10000mm OF CABLES BETWEEN SWITHBOARD AND MACHINE/CONTROLPANEL QUANTITY: 1 Learn More

See all pictures: https://ibb.co/album/gpK9bF

#1 GRIBETZ MPLUS PATTERN LINK 90 TACK AND JUMP 3 BAR WITH PANEL CUTTER 4 POS CREEL

#2 GRIBETZ GI4300 TACK AND JUMP 90" 3 BAR WITH PANEL CUTTER 3 POS CREEL

# 3 EMCO 2 BAR 1X3 WITH PANEL CUTTER, YEAR 2001 (FOR PARTS)

#4 EMCO COMPUSTITCH 3 BAR
WITH JAMES CASH K-10 PANEL CUTTER

#5 GRIBETZ GI2300 90" SET UP FOR BORDERS 4 POS CREEL

#6 EMCO 9000 COMPUSTITCH 1X3X6 BUT RUNNING 1X6
WITH BORDER CUTTER JAMES CASH K-10 1997

#7 EMCO 9000 COMPUSTITCH 3 BAR 1 POSITION CREEL
WITH BORDER CUTTER JAMES CASH K-10

#8 GRIBETZ 3 BAR 92"
WITH JAMES CASH K-12

#9 TAPE EDGE WITH SINGER 300UX6 STEEL TABLE 55 X 81

#10 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#11 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#12 ATLANTA ATTACHEMENT TAPE EDGE WITH PFAFF 5625 WITH STAINLESS STEEL TABLE 60 X 80

#13 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX6 WITH STAINLESS STEEL TABLE 60 X 80

#14 PORTER TAPE EDGE PFAFF DISSASSEMBLED HEAD TABLE SIZE 60 X 82

#15 ATLANTA ATTACHMENT TAPE EDGE WITH PFAFF 5625 STAINLESS STEEL TABLE 59 X 79

#16 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGERS 300UX5 STAINLESS STEEL TABLE 60 X 80 16"H

#17 BUILD UP TABLES MOSTLY 60 X 80 OF WHICH 15 ARE GLOBAL SYSTEMS AND 2 ARE HOME MADE

#19 ? SMALL BALER CONSOLIDATED MODEL STDS-2 36' WIDE X 18" FRONT TO BACK X 50"H

#20 SCREW UNBALER ATLANTA ATTACHMENT FOR 18 INNERSPRING CAPACITY

#21 PIQUA BALER 58 X 31 X 54" TALL 220 VOLT

#22 SCREW UNBALER WBSCO

#23 CART FOR INNERSPRING BALE

#24 GRIBETZ PANEL CUTTER ( I HAVE ALL THE INFO ALREADY)

#25 LAMINATOR GRIBETZ STRATA WITH HOT ROLL AND FELT BLANDET FOR LAMINATING WITH WEB SUBSTRATE (ROTARY HEAT PRESS) MODEL GLM011 220 VOLT , 2 POS CREEL

#26 HORIZONTAL FOAM CUTTER ESCO MODEL HTX 51-88 PU+
88" WIDE , X 118" LONG , KNIFE GRINDERS , SUCTION TABLE
TOUCH SCREEN PANEL , ELECTRICAL CONTROL PANEL
AUTOMATIC LUBRICATION BINKS MODEL 80-600 SG2 PLUS

#27 VERTICAL FOAM CUTTER MODEL EL-4
112" WIDE
OUTSIDE TABLE 73"
INSIDE TABLE 74"
FENCE 8" PLUS 16 " EXTENSION
68" THROAT
112" OVERALL HEIGHT
194" TOTAL RAIL WIDTH

#28 PORTER SERGER FLANGER MODEL 4000 WITH AIR FLOTATION TABLE
220 VOLT

#29 ATLANTA ATTACHMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#30 ATLANTA ATTACHEMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#31 SINGER LONG ARM REPAIR 25"

#32 ATLANTA ATTACHEMENT RUFFLER
MODEL 13XXMF

#33 ATLANTA ATTATCHMENT 9 NEEDLE SEWING MACHINE (MULTINEEDLE) MODEL 4000D

#34 SINGLE NEEDLE SIT DOWN MACHINES OF WHICH 3 ARE PORTER

#35 AVANCE EMBROIDERY MACHINE

#36 GALKIN "X" SEWING MACHINE FOR HANDLES
GAP5OBT-3 , JUKI MODEL LK1900CV

#37 ATLANTA ATTACHMENT DOUBLE BORDER SERGER 25" OPENING , PEGASUS HEAD
MODEL E521-130 AND EX5203-M03

#38 ATLANTA ATTACHMENT BINDER FOR HANDLE MAKING

#39 ANDERSON MULTISLITTER 10 BLADES 92" WIDE

#40 ANDERSON STAND ALONE PANEL CUTTER 103"WIDE WITH 2 EDGE SLITTERS AND ONE CROSS CUTTER
WITH 1049 HOURS ON THE CLOCK

#41 CONVEYOR FOR SEW DEPARTMENTE 34" WIDE OVER 100 FEET LONG

#42 TOYOTA FORKLIFTS 6270 LBS CAPACITY MODEL 71CCUT5 (TWO)
ONE NISSAN FORKLIFT
ONE CATERPILLAR FORKLIFT

#43 ONE GLUE STATION 4 GUNS , SABA GUNS , NOT THERE (BELONG TO SABA)

#44 240 FEET LONG CONVEYOR FEEDING MATTRESS WRAPPING DEPARTMENT

#45 TWO MERELLO WRAPPERS 20 INCH MAX HEIGHT X 88 " WIDE, YEAR 2016

#46 TECNOMAC (ITALY) MATTRESS ROLL AND PACK MACHINE MODEL TK381 YEAR 2015
400 VOLT X 50HZ X 30 KW
8 BAR AIR PRESSURE

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M-1696 MARGASA COMPLETE RECYCLING/TEARING LINE, YEAR 2012, WORKING WIDTH 1500mm

2 ROTARY CUTTERS TYPE CMT-900, WORKING WIDTH 900mm, INCLUDING FEEDING CONVEYORS.
1 ELECTRONIC METAL DETECTOR, MOUNTED ON FEEDING CONVEYOR OF THE 1ST CUTTER.
1 PNEUMATIC MATERIAL TRANSPORT WITH SPECIAL FAN FOR RAGS ETC.
1 STATIONARY ZIG-ZAG HUMP MAGNET MOUNTED IN TUBE FOR MATERIAL TRANSPORT.
2 MIXING/ RELAXING STORAGE BINS FOR CUTTED RAGS WITH SPRAYING ROOM
IN FRONT OF:
1 FEEDING MACHINE TYPE CCS-1500, WORKING WIDTH 1500mm, AUTOMATIC PNEUMATIC FEEDING FROM STORAGE BINS, ELECTRONIC LEVEL CONTROL AND DOSING CONVEYOR TO TEARING LINE.
1 RAG TEARING LINE WITH 4 SECTIONS TYPE MASTER MCM-1550-DD, WORKING WIDTH 1500mm, TAMBOUR DIAM. 1000mm.
1 ELECTRONIC CONTROL PANEL FOR THE WHOLE LINE INCL. TOUCH SCREEN AND INVERTER DRIVER FOR SEVERAL MOTORS.
6 FILTER UNITS.

- ALL EQUIPMENT “AS NEW” SINCE RUNNING ONLY A FEW HOURS.
- CAPACITY UP TO 1000KG/HR.

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P-3551 SCHLAFHORST 238-147-RM AUTOWINDER YEAR 1996

SCHLAFHORST
MODEL: 238-147-RM
AUTOWINDER
YEAR: 1996
MACHINE HAND: 1 x RHS, 1 x LHS
NUMBER OF DRUMS: 60
YARN CLEARER MAKE: LOEPFE YARN MASTER SPECTRA
MEASURING HEAD TYPE: TK740
DRUM TURNS: 2.5
TRAVERSE: 6 INCHES
WAXING: AVAILABLE
CONICITY: 5°57'
EMPTY TUBE CONVEYOR: AVAILABLE
PACKAGE CONVEYOR: AVAILABLE
SUCTION: INDIVIDUAL
HOT AIR DISCHARGE: DOWNWARD
OHTC: AVAILABLE
OHTC MAKE: LUWA
SUCTION MOTOR KILOWATTS: 10 KILOWATTS
INVERTER: AVAILABLE
VOLTAGE: 380
FREQUENCY: 50
MATERIAL PROCESS: COTTON
SPLICER: DZ3
TYPE OF FEED: MAGAZINE
LENGTH MEASURING: AVAILABLE
DRUM TYPE: STEEL

QUANTITY: 2

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A-2076 MONFORTS SANFORIZING LINE FOR KNITTING FABRICS, YEAR 1989, WIDTH 2200MM

MODEL: TOPTEX/W
YEAR: 1989
ROLLERS WIDTH: 2400 MM
WORKING WIDTH 2200 MM
RUBBER CONVEYOR BELT WIDTH: 2300 MM
RUBBER CONVEYOR BELT REPLACED IN 2014
RUBBER THICKNESS: 66 MM
FABRIC ENTRY FRAME WITH ADJUSTABLE FABRIC BRAKE DEVICE

ROLLING MACHINE
MAKE: TESTA
WITH INSPECTION TABLE FOR QUALITY CONTROL OF FABRICS

QUANTITY: 1

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: C-2566 SAVIO ESPERO WITH 32 AND 60 DRUMS, YEAR 1996 DETAILS: SAVIO ESPERO YEAR: 1996 QUANTITY AVAILABLE: 2 Learn More